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OM-254 691 Page 6

B. Connecting Torch To A Dynasty

t

 300 DX Or Maxstar

 300 DX TIGRunner

t

 Unit

803 311

!

Turn Off welding power source

power before installing torch.

1

Gas Hose With 5/8-18 Right-Hand

Fittings (Customer Supplied)

Connections:

2

Regulator/Flowmeter

3

Gas Cylinder

4

Coolant System

5

Torch

6

Coolant-Into Torch Hose (Blue)

7

Torch Gas Hose

8

Coolant-Out Of Torch/Power

Cable (Red)

9

International Style Adapter

Connect coolant-out of torch/power

cable to power cable adapter, and con-

nect adapter to weld output terminal.
10 Work Clamp
Connect work clamp to a clean, paint-

free location on workpiece, close to the

weld.
Use wire brush or sandpaper to clean

weld joint area.
11 Welding Power Source
12 Foot Control

Tools Needed:

5/8, 7/8, 1-1/8 in.

2

3

1

10

5

6

8

11

4

7

9

12

C. Connecting Torch To A Syncrowave

 250 DX Or 350 LX w/Integrated Cooler

803 601-B

!

Turn Off welding power source

power before installing torch.

1

Gas Hose With 5/8-18 Right-Hand

Fittings (Customer Supplied)

Connections:

2

Gas Cylinder

3

Regulator/Flowmeter

4

Power Source

5

Coolant System

6

Torch

7

Coolant-Into Torch Hose (Blue)

8

Coolant-Out Of Torch/Power

Cable (Red)

Connect torch coolant-out of torch/pow-

er cable to power cable adapter, and

connect adapter to weld output terminal.
9

Torch Gas Hose

10 Work Clamp
Connect work clamp to a clean, paint-

free location on workpiece, close to the

weld.
Use wire brush or sandpaper to clean

weld joint area.
11 Foot Control

Tools Needed:

5/8, 7/8, 1-1/8 in.

4

5

1

3

6

11

8

10

9

7

2

Summary of Contents for WP-280-12-RM

Page 1: ...12RMD50 WP28025RMD50 Hand Held Water Cooled TIG GTAW Torches Torches manuelles TIG refroidies par eau Antorchas manuales enfriadas por agua para TIG GTAW File TIG GTAW Owner s Manual Manuel de L utili...

Page 2: ...ENANCE TROUBLESHOOTING 7 4 1 Routine Maintenance 7 4 2 Gas And Or Water Hose Maintenance 7 4 3 Troubleshooting 8 SECTION 5 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINE...

Page 3: ...ication Product Stock Number Torch Package 12 5 3 8m Braided WP 280 12 RM Torch Package 25 7 6m Braided WP 280 25 RM Torch Package 12 5 3 8m Braided 50mm WP28012RMD50 Torch Package 25 7 6m Braided 50m...

Page 4: ......

Page 5: ...parts Keep all covers and handle securely in place ELECTRIC SHOCK can kill Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and...

Page 6: ...4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 We...

Page 7: ...in Flow Rate 25 GPM Min And Max Inlet Pressure 379 MPa 55 psi Min 482 MPa 70 psi Max Min Cooling Power 2620 W Max rating based on 25 C 77 F environment at maximum handle temperature rise of 30 C 86 F...

Page 8: ...ptional Assembling Torch Body Keep connections tight Replace cup heat shield and backcap as needed 17 Tungsten Electrode See Sec tion 6 Installing Tungsten To adjust tungsten position loosen backcap 1...

Page 9: ...r 7 Coolant Hose Customer Supplied Obtain correct length with 5 8 18 left hand fittings 8 Coolant Out Of Torch Power Cable Red Connect coolant out of torch power cable to power cable adapter and conne...

Page 10: ...aper to clean weld joint area 11 Welding Power Source 12 Foot Control Tools Needed 5 8 7 8 1 1 8 in 2 3 1 10 5 6 8 11 4 7 9 12 C Connecting Torch To A Syncrowave 250 DX Or 350 LX w Integrated Cooler 8...

Page 11: ...ecessary Gas Hose For Cracks Leaks Wear If Necessary Water Hose If Applic able For Cracks Leaks Wear If Necessary Back Cap O Ring If Necessary Power Gas And Water Cable Connections To En sure They Are...

Page 12: ...w time Increase gas flow rate Check manufacture s recommendations Check and tighten all gas fittings Check gas valve and flow meter regulator Select proper size and type tungsten Properly prepare tung...

Page 13: ...recommendations Check and tighten gas fittings Make sure base material and filler material is clean and free of contaminates Check for impurities and moisture in gas lines Purge if necessary If torch...

Page 14: ...11 to 35 CFH cubic feet per hour Figures listed are a guide and are a composite of recommendations from American Welding Society AWS and electrode manufacturers 5 2 Preparing Tungsten Electrode For DC...

Page 15: ...mentally safe way Wear proper face hand and body protection Keep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4...

Page 16: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 6 3 Positioning Torch Tungst...

Page 17: ...OM 254 691 Page 13 Notes...

Page 18: ...OM 254 691 Page 14 SECTION 7 PARTS LIST WC0175 A 16 17 2 1 3 4 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 5 Figure 7 1 Complete Torch Assembly...

Page 19: ...lava long 3XL 1 1 1 1 6 796F75 NOZZLE lava long 4XL 1 1 1 1 6 796F76 NOZZLE lava long 5XL 1 1 1 1 6 796F77 NOZZLE lava long 6XL 1 1 1 1 7 53N58 NOZZLE small alumina 4 1 1 1 1 7 53N59 NOZZLE small alum...

Page 20: ...14 ft 4 2 m Braided 1 1 21WP 280 25W HOSE water 26 5 ft 8 0 m Braided 1 1 22WP 280 12G HOSE gas 13 25 ft 4 0 m Braided 1 1 22WP 280 25G HOSE gas 25 75 ft 7 8 m Braided 1 23WP 280 12PC CABLE power 12 5...

Page 21: ...ENGLISH Notes...

Page 22: ...ENGLISH Notes...

Page 23: ...ENGLISH Notes...

Page 24: ...ord File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department Contact your Distribu...

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