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ENGLISH

OM-254 691 Page 7

SECTION 4 

 MAINTENANCE & TROUBLESHOOTING

4-1. Routine Maintenance

!

Disconnect torch before maintaining.

 = Check

 = Change

 = Clean

 

 = Replace

* To be done by Factory Authorized Service Agent

Daily

 

Nozzle For Cracks 

 

  

If Necessary

 

Check Tungsten Preparation (See Section ??)

Weekly

 

Collet For Wear 

  

If Necessary

 

Collet Body Threads 

  

If Necessary

 

Gas Lens Screen 

  

If Necessary

 

Gas Valve, If Applicable 

  

If Necessary

Monthly

 

Power Cable For Cracks,

Wear 

 

  

If Necessary

 

Gas Hose For

Cracks, Leaks, Wear 

  

If Necessary

 

Water Hose, If Applic-

able, For Cracks, Leaks,

Wear 

 

  

If Necessary

 

Back Cap O-Ring 

 

 If Necessary

 

Power, Gas, And Water

Cable Connections To En-

sure They Are Tight

 

Cable Cover For

Tears, Holes, Or Wear 

  

If Necessary

When using a water-cooled torch, maintain cooling equipment according to the manufactures recommendations.

4-2. Gas And/Or Water Hose Maintenance

WC188 00

!

Disconnect torch before

maintaining.

1

Gas Hose

2

Water Hose

Whenever a gas or water hose
is removed from its fitting, it is

required that 1

1/4 in. (32 mm)

of hose be cut off before reat-

taching  the hose  to its fitting.

Hose Nut

Cut 1-1/4 in.

1

2

Summary of Contents for WP-280-12-RM

Page 1: ...12RMD50 WP28025RMD50 Hand Held Water Cooled TIG GTAW Torches Torches manuelles TIG refroidies par eau Antorchas manuales enfriadas por agua para TIG GTAW File TIG GTAW Owner s Manual Manuel de L utili...

Page 2: ...ENANCE TROUBLESHOOTING 7 4 1 Routine Maintenance 7 4 2 Gas And Or Water Hose Maintenance 7 4 3 Troubleshooting 8 SECTION 5 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINE...

Page 3: ...ication Product Stock Number Torch Package 12 5 3 8m Braided WP 280 12 RM Torch Package 25 7 6m Braided WP 280 25 RM Torch Package 12 5 3 8m Braided 50mm WP28012RMD50 Torch Package 25 7 6m Braided 50m...

Page 4: ......

Page 5: ...parts Keep all covers and handle securely in place ELECTRIC SHOCK can kill Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and...

Page 6: ...4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 We...

Page 7: ...in Flow Rate 25 GPM Min And Max Inlet Pressure 379 MPa 55 psi Min 482 MPa 70 psi Max Min Cooling Power 2620 W Max rating based on 25 C 77 F environment at maximum handle temperature rise of 30 C 86 F...

Page 8: ...ptional Assembling Torch Body Keep connections tight Replace cup heat shield and backcap as needed 17 Tungsten Electrode See Sec tion 6 Installing Tungsten To adjust tungsten position loosen backcap 1...

Page 9: ...r 7 Coolant Hose Customer Supplied Obtain correct length with 5 8 18 left hand fittings 8 Coolant Out Of Torch Power Cable Red Connect coolant out of torch power cable to power cable adapter and conne...

Page 10: ...aper to clean weld joint area 11 Welding Power Source 12 Foot Control Tools Needed 5 8 7 8 1 1 8 in 2 3 1 10 5 6 8 11 4 7 9 12 C Connecting Torch To A Syncrowave 250 DX Or 350 LX w Integrated Cooler 8...

Page 11: ...ecessary Gas Hose For Cracks Leaks Wear If Necessary Water Hose If Applic able For Cracks Leaks Wear If Necessary Back Cap O Ring If Necessary Power Gas And Water Cable Connections To En sure They Are...

Page 12: ...w time Increase gas flow rate Check manufacture s recommendations Check and tighten all gas fittings Check gas valve and flow meter regulator Select proper size and type tungsten Properly prepare tung...

Page 13: ...recommendations Check and tighten gas fittings Make sure base material and filler material is clean and free of contaminates Check for impurities and moisture in gas lines Purge if necessary If torch...

Page 14: ...11 to 35 CFH cubic feet per hour Figures listed are a guide and are a composite of recommendations from American Welding Society AWS and electrode manufacturers 5 2 Preparing Tungsten Electrode For DC...

Page 15: ...mentally safe way Wear proper face hand and body protection Keep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4...

Page 16: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 6 3 Positioning Torch Tungst...

Page 17: ...OM 254 691 Page 13 Notes...

Page 18: ...OM 254 691 Page 14 SECTION 7 PARTS LIST WC0175 A 16 17 2 1 3 4 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 5 Figure 7 1 Complete Torch Assembly...

Page 19: ...lava long 3XL 1 1 1 1 6 796F75 NOZZLE lava long 4XL 1 1 1 1 6 796F76 NOZZLE lava long 5XL 1 1 1 1 6 796F77 NOZZLE lava long 6XL 1 1 1 1 7 53N58 NOZZLE small alumina 4 1 1 1 1 7 53N59 NOZZLE small alum...

Page 20: ...14 ft 4 2 m Braided 1 1 21WP 280 25W HOSE water 26 5 ft 8 0 m Braided 1 1 22WP 280 12G HOSE gas 13 25 ft 4 0 m Braided 1 1 22WP 280 25G HOSE gas 25 75 ft 7 8 m Braided 1 23WP 280 12PC CABLE power 12 5...

Page 21: ...ENGLISH Notes...

Page 22: ...ENGLISH Notes...

Page 23: ...ENGLISH Notes...

Page 24: ...ord File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department Contact your Distribu...

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