Wellcraft 180 Sportsman, Owner'S Manual

Page 1: ...180 202 212 Fisherman 180 Sportsman OWNER S MANUAL Wellcraft Marine Corp 1651 Whitfield Ave Sarasota FL 34243...

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Page 3: ...are described in the Safety Information section of the manual Be sure to pay close attention to them The precautions in this manual can t and don t cover every boating situation If a specific method o...

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Page 5: ...n in this book are as seen from the stern looking toward the bow with starboard being to your right and port to your left A glossary of boating terms is included IMPORTANT NOTE Your boat uses internal...

Page 6: ...ent design and vendor equipment items at any time without notification BOAT MODEL HULL SERIAL PURCHASE DATE DELIVERY DATE IGNITION KEYS REGISTRATION WEIGHT DRAFT BEAM VERTICAL CLEARANCE DOOR KEYS ENGI...

Page 7: ...180 FISHERMAN SPECIFICATIONS 7...

Page 8: ...180 SPORTSMAN SPECIFICATIONS 8...

Page 9: ...202 FISHERMAN SPECIFICATIONS 9...

Page 10: ...212 FISHERMAN SPECIFICATIONS 10...

Page 11: ...he following information Manufacturer Name Address Zip Code Identification Numbers Hull Identification Number Port Engine Serial Number Starboard Engine Serial Number Intended Design Category Ocean In...

Page 12: ...registration cards included with your boat and engine s and mail them back to the manufacturer to register your ownership This should be done within 15 days of the date of purchase and before the boat...

Page 13: ...Department 1651 Whitfield Avenue Sarasota FL 34243 Have the following information available HIN hull identification number Selling dealer s name and location Date of purchase Servicing dealer if diffe...

Page 14: ...kill fish and marine wildlife and can foul boat propellers and cooling water intakes Other forms of waterborne garbage can litter our beaches and make people sick U S Coast Guard regulations prohibit...

Page 15: ...ine 800 368 5647 If you see a distress signal you must assume it is a real emergency and render assistance immediately The master or person in charge of a boat is obligated by law to provide assistanc...

Page 16: ...Office of Boating Safety 800 368 5647 www uscgboating org Skippers Course GPO Superintendent of documents Washington DC 20012 United States Coast Guard Auxiliary Local Flotilla or contact appropriate...

Page 17: ...y only be transferred once Written inspection by a current Wellcraft dealer or an authorized Wellcraft representative must accompany Warranty Transfer Application form below The Warranty Transfer Appl...

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Page 19: ...ty Switch 2 4 Engine Power Tilt and Trim 2 5 Engine Stop Switch 2 6 Steering System 2 7 Control Systems Maintenance Chapter 3 FUEL SYSTEM 3 1 General 3 2 Engine Fuel Supply System 3 3 Fueling Instruct...

Page 20: ...ety Labels Capacity Labels Chapter 9 OPERATION 9 1 General 9 2 Rules of the Road 9 3 Pre Cruise Check 9 4 Operating Your Boat 9 5 Docking Anchoring and Mooring 9 6 Controls Steering or Propulsion Syst...

Page 21: ...5 Drainage System Chapter 11 SEASONAL MAINTENANCE 11 1 Lay Up and Storage 11 2 Winterizing 11 3 Recommisioning Appendix A Schematics Appendix B Inspection Service Checklist Maintenance Log Appendix C...

Page 22: ...occurs is relative to the water conditions in your boating area Water temperature pollution current etc can have an effect on marine growth Galvanic corrosion is the corrosion process occurring when...

Page 23: ...propeller and the 2nd number is the pitch Pitch is the theoretical forward distance traveled by the boat in each revolution of the propeller Always repair or replace a propeller immediately if it has...

Page 24: ...or your engine A drop in water pressure is a possible indication of water pump problems or a blocked intake Excessive pressure is a possible indication of an internal blockage Unusually high or low wa...

Page 25: ...sed to monitor the gallons per hour miles per gallon total gallons used If you have a fuel management system installed on your boat please refer to the engine or fuel management manual for detailed in...

Page 26: ...onto it This device prohibits the engine from being started while the shift lever is in any position other than the neutral position If the engine will not start slight movement of the shift lever may...

Page 27: ...eering hoses linkage and helm assemblies should be made Signs of corrosion cracking loosening of fastenings excessive wear or deterioration should be immediately corrected Failure to do so could lead...

Page 28: ...nical nature of the fuel sender variations in reading during various speeds of operation may occur This system is merely a relative indication of the available fuel supply and not a calibrated instrum...

Page 29: ...l tanks slightly less than the rated capacity to allow for expansion and to avoid spilling fuel out of the vents and fuel fills 10 Remove the nozzle 11 Install and tighten the fuel cap Be careful not...

Page 30: ...g the fuel filter elements The age of gasoline can affect engine performance Chemical changes occur as the gasoline ages that can cause deposits and varnish in the fuel Severely degraded fuel can dama...

Page 31: ...t required by starting and running and it receives all the charging current from the engine The PORT battery is totally isolated In the BOTH position the two batteries are connected in parallel This h...

Page 32: ...g circuit if the battery is disconnected while the engine is running By choosing the path of rotation of the switch it is possible to change from 1 to 2 without moving through the OFF position Activat...

Page 33: ...l at the transom The plug should be removed whenever the boat is hauled out of the water and installed just prior to launching It is important to check the drain plug regularly to make sure it is tigh...

Page 34: ...er to the toilet manufacturer owner s manual for more information on proper operation and functions Maintenance Lubricate slide valve seals periodically with silicone spray or paste lubricant The slid...

Page 35: ...lean and free flowing Periodically remove the anchor line from the rope locker rinse it with freshwater and allow it to dry in the sun Cleaning the anchor line regularly will reduce odors in the ancho...

Page 36: ...tments There are compartments located in the bow of the boat Each hatch is equipped with a draw latch to secure the hatch in the closed position The compartment is insulated and can be used for dunnag...

Page 37: ...n will help ensure that your boat is equipped with all of the necessary equipment The following is a list of the accessory equipment required on your boat by the U S Coast Guard Personal Flotation Dev...

Page 38: ...supplies are used replace them promptly Some common drugs and antiseptics may lose their strength or become unstable as they age Ask a medical professional about the supplies you should carry and the...

Page 39: ...SAFETY LABELS 2601 1124 39...

Page 40: ...180 FISHERMAN 180 SPORTSMAN CAPACITY LABELS 40...

Page 41: ...202 212 FISHERMAN CAPACITY LABELS 41...

Page 42: ...destructible no matter how well it is constructed Any boat can be severely damaged if it is operated in a manner that exceeds its design limitations If the ride is hard on you and your passengers it i...

Page 43: ...working properly Navigation lights warn others of your position and course and the position and course of other vessels All navigation rules apply If the bow light of another vessel shows red you shou...

Page 44: ...nd ashore Float Plan The float plan should include a description of your boat where you intend to cruise and a schedule of when you expect to arrive in the cruising area and when you expect to return...

Page 45: ...bles anchors etc for securing a boat are on board and in good condition All lines should be coiled secured and off the decks when underway Have a safe cruise and enjoy yourself Remember When you opera...

Page 46: ...boat and all equipment with soap and water Check the bilge area for debris and excess water Fill the fuel tank to near full to reduce condensation Allow enough room in the tank for the fuel to expand...

Page 47: ...at prevent the boat from hitting the dock The bow lines are typically secured with enough slack to allow the boat to ride the tide The stern lines are crossed One line runs from the port aft boat clea...

Page 48: ...s when running on one engine 9 7 Collision If your boat is involved in a collision with another boat dock piling or a sandbar your first priority is to check your passengers for injuries and administe...

Page 49: ...ned and is never left unattended while trolling If you are fishing in an area that is crowded with other fishing boats it may be difficult to follow the rules of the road This situation can become esp...

Page 50: ...the water So when it is transported on a trailer it should be supported structurally as evenly across the hull as possible allowing for even distribution of the weight of the hull engine s and equipme...

Page 51: ...frame of the tow vehicle If the ball was to break the trailer would follow in a straight line and prevent the coupler from dragging on the road Make sure the trailer emergency brake cable or chain is...

Page 52: ...an excellent base coat for the bottom paint Even though the hull on your Wellcraft is built with a layer of blister resistant resin we recommend that additional protection from marine growth and pollu...

Page 53: ...hese conditions The stainless can normally be cleaned and protected by using a high quality boat or automotive wax or a commercial metal cleaner and protectant Anodized Aluminum Surfaces Anodized alum...

Page 54: ...y corrosive and will eventually penetrate and damage the surface of anodized or powder coated aluminum It is imperative that the boat and the aluminum are cleaned thoroughly at the completion of each...

Page 55: ...closures are not designed to withstand the extreme wind pressure encountered while trailering and will be damaged Always remove and properly store the enclosure before trailering your boat Do not oper...

Page 56: ...ecomes heavy enough to settle out of the gasoline to the bottom of the tank Since the fuel pick up tube is very near the bottom of each tank phase separation can cause the engine to run very poorly or...

Page 57: ...tion on fuel degradation and fuel additives recommended for your engine For more recommendations for your specific area check with your dealer Drain water from the fresh water system Consult the engin...

Page 58: ...nks and baitwells Thoroughly clean the interior of the head compartment Remove cushions as many locker doors as possible Leaving as many of these areas open as possible will improve the boat s ventila...

Page 59: ...components The bilge pumps and bilge pump lines must be completely free of water and dried out when the boat is laid up for the winter in climates where freezing occurs Compartments in the bilge that...

Page 60: ...re for the marine gear be done by a qualified marine technician Read the engine owner s manual for the recommended procedure Clean and wash the boat Install all upholstery cushions and canvas After La...

Page 61: ...Appendix A SCHEMATICS 180 FISHERMAN INSTRUMENT PANEL 61...

Page 62: ...Appendix A SCHEMATICS 180 SPORTSMAN INSTRUMENT PANEL 62...

Page 63: ...Appendix A SCHEMATICS 202 212 FISHERMAN INSTRUMENT PANEL 63...

Page 64: ...ater Tank Sender 122 Red Battery Charger Port Battery Port Battery 123 Red Battery Charger Stbd House Battery Stbd House Battery 124 Red Battery Charger Gen Battery Gen Battery 125 126 Tan Alarm Port...

Page 65: ...wd Bilge Auto 26 Red Stereo Switched Power Feed Switched Power Feed 27 Red Yel Stereo Memory Memory 28 Tan Blk Extinguisher Halon System 29 DK Grn Bonds Fuel System 3 Pur Ignition 30 DK Blu Red Lights...

Page 66: ...ht Lights Mast Anchor Mast Anchor 68 Gry Lights Mast Nav Mast Nav 69 Orn Blk CO Detector Power Feed 7 Pnk Fuel Sender Tag Red for Port Green for Stbd 70 Red Head Systems Accessory Panel Power Feed 71...

Page 67: ...x All GROUND wires will be YELLOW They ll be identified by the circuit number with a G suffix All models designed after January 2001 will have this new color code and numbering system All POWER FEED w...

Page 68: ...Appendix A SCHEMATICS 180 FISHERMAN 180 SPORTSMAN TRAILER DRAWING 68...

Page 69: ...Appendix A SCHEMATICS 202 212 FISHERMAN TRAILER DRAWING 69...

Page 70: ...Appendix A SCHEMATICS 180 FISHERMAN OVERHEAD LAYOUT 70...

Page 71: ...Appendix A SCHEMATICS 180 SPORTSMAN OVERHEAD LAYOUT 71...

Page 72: ...Appendix A SCHEMATICS 202 FISHERMAN OVERHEAD LAYOUT 72...

Page 73: ...Appendix A SCHEMATICS 212 FISHERMAN OVERHEAD LAYOUT 73...

Page 74: ...Cable and Control Lubrication Steering Systems Linkage and Connection Inspection Lower Unit Torque Tab Adjustment Power Steering Service As Recommended by the Manufacturer Steering Adjustments Steerin...

Page 75: ...ru Hull Fitting Inspection Refrigerator Cleaning Clean Coolers Fish Boxes Stove Fuel System As Recommended by the Manufacturer Stove Maintenance As Required Microwave Cleaning Exterior Equipment As Re...

Page 76: ...ll and Re Apply Anti Fouling Paint Woodwork Composite Maintenance Clean Wood Trim As Needed Clean Star Board As Needed Clean Cockpit Tables Countertop As Needed Clean Plexiglass Components As Needed T...

Page 77: ...MAINTENANCE LOG 77...

Page 78: ...MAINTENANCE LOG 78...

Page 79: ...ype H P No of Engines Fuel Capacity 4 Survival equipment Check as appropriate PFDS Flares Mirror Smoke Signals Flashlight Food Paddles Water Others Anchor Raft or Dinghy EPIRB 5 Radio Yes No Type 6 Au...

Page 80: ...Appendix D BOAT ACCIDENT REPORT 80...

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Page 82: ...h a hook fitting at one end shaped to aid in extending one s reach from the side of the boat Bow The front end of a boat s hull Bow Line A line that leads forward from the bow of the boat Bow Rail Kne...

Page 83: ...When a boat fills with water and sinks Freeboard The height from the waterline to the lowest part of the deck Galley The kitchen of a boat Grab Rail Handhold fittings mounted on cabin tops or sides f...

Page 84: ...be mounted on the transom Also a term that refers to objects away from the center line or beyond the hull sides of a boat Pad Eye A deck fitting consisting of a metal eye permanently secured to the b...

Page 85: ...pack away neatly Stringer Longitudinal members fastened inside the hull for additional structural strength Strut Mounted to the hull which supports the propeller shaft in place Strut Bearing See cutl...

Page 86: ...chor used in typical anchoring situations Windlass A winch used to raise and lower the anchor Windward Toward the direction from which the wind is coming Yacht Basin A protected facility primarily for...

Page 87: ...Appendix F TROUBLESHOOTING GUIDE 87...

Page 88: ...TROUBLESHOOTING GUIDE 88...

Page 89: ...TROUBLESHOOTING GUIDE 89...

Page 90: ...TROUBLESHOOTING GUIDE 90...

Page 91: ...TROUBLESHOOTING GUIDE 91...

Page 92: ...www wellcraft com 2007 Wellcraft Marine Corp a subsidiary of Genmar Industries Inc 1651 Whitfield Avenue Sarasota FL 34243 WELLCRAFT is a registered trademark of Genmar Industries Inc...