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BATTERY & CHARGER SAFETY WARNINGS

ABOUT THE BATTERY

1. The battery pack has to be charged completely before you use the tool for the first time.
2. For optimum battery performance, avoid low discharge cycles by charging the battery pack frequently.
3. Lithium-ion batteries are subject to a natural aging process. The battery pack must be replaced at the latest when 

its capacity falls to just 80% of its capacity when new. Weakened cells in an aged battery pack are no longer capable 

of meeting the high power requirements needed for the proper operation of your tool, and therefore pose a safety 

risk.
4. Do not throw battery packs into an open fire as this poses a risk of explosion. Do not ignite the battery pack or 

expose it to fire.
5. Do not exhaustively discharge batteries. Exhaustive discharge will damage the battery cells. The most common 

cause of exhaustive discharge is lengthy storage or non-use of partially discharged batteries. Stop working as soon 

as the performance of the battery falls noticeably or the electronic protection system triggers. Place the battery pack 

in storage only after it has been fully charged.
6. Protect batteries and the tool from overloads. Overloads will quickly result in overheating and cell damage inside 

the battery housing even if this overheating is not apparent externally.
7. Avoid damage and shocks. Immediately replace batteries that have been dropped from a height of more than 

one meter or those that have been exposed to violent shocks, even if the housing of the battery pack appears to be 

undamaged. The battery cells inside the battery may have suffered serious damage. In such instances, please read 

the waste disposal information for proper battery disposal.
8. If the battery pack suffers overloading and overheating, the integrated protective cutoff will switch off the equip-

ment for safety reasons.
9. Use only original battery packs. The use of other batteries poses a fire risk and may result in injuries or an explo-

sion.

ABOUT THE CHARGER

Protect battery charger and cord from damage. Keep the charger and its cord away from heat, oil and sharp edges.
Electrical plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with ground-

ed appliances. Unmodified plugs and matching outlets will reduce the risk of electric shock.
Keep the battery charger, battery pack(s), and the cordless tool out of the reach of children.
Do not use the supplied battery charger to charge other cordless tools.
During periods of heavy use, the battery pack will become warm. Allow the battery pack to cool to room temperature 

before inserting it into the charger to recharge.
Do not overcharge batteries. Do not exceed the maximum charging times. These charging times only apply to dis-

charged batteries. Frequent insertion of a charged or partially charged battery pack will result in overcharging and 

cell damage. Do not leave battery in the charger for days on end.
Never use or charge a battery if you suspect that it has been more than 12 months since last time they were charged. 

There is a high probability that battery pack has already suffered dangerous damage (exhaustive discharge).
Do not use battery that have been exposed to heat during the charging process, as the battery cells may have suf-

fered dangerous damage.
Do not use battery that have suffered curvature or deformation during the charging process or those that exhibit 

other atypical symptoms (gassing, hissing, cracking, etc.)

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Summary of Contents for 20401

Page 1: ...trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most up t...

Page 2: ...acking List 10 Know Your Mouse Sander 11 OPERATION MAINTENANCE 11 Operation 11 Maintenance 14 Troubleshooting Guide 15 Exploded View Parts List 16 Warranty Statement 18 2 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM 20V 2 0Ah Max Battery Model 20202 20V 4 0Ah Max Battery Model 20204 20V Charger Model 20200C Replacement Sandpaper Models 20401SP80 20401SP120 2040...

Page 3: ...ently to maximize safety for both yourself and others Indicates danger warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fire electric shock or personal injury However please note that these instructions and warnings are not substitutes for proper ac cident prevention meas...

Page 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Page 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Page 6: ...ucts Arsenic and chromium from chemically treated lumber To reduce your exposure work in a well ventilated area and with approved safety equipment such as dust masks that are specially designed to filter out microscopic par ticles VIBRATION SAFETY This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or perma nent physical injury particularly to the hands ar...

Page 7: ...ng in loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord DOUBLE INSULATED CHARGER The charger s electrical system is double insulated where two systems of insulation are provided This eliminates the need for the usual three wire grounded power c...

Page 8: ...ery packs may explode causing personal injury or dam age Toxic fumes and materials are created when battery packs are burned Do not crush drop or damage battery packs Do not use the battery pack or charger if they have sustained a sharp blow been dropped run over or have been dam aged in any way i e pierced with a nail hit with a ham mer stepped on etc Do not disassemble Incorrect reassembly may p...

Page 9: ...instances please read the waste disposal information for proper battery disposal 8 If the battery pack suffers overloading and overheating the integrated protective cutoff will switch off the equip ment for safety reasons 9 Use only original battery packs The use of other batteries poses a fire risk and may result in injuries or an explo sion ABOUT THE CHARGER Protect battery charger and cord from...

Page 10: ...e out all contents and accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact customer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Mouse Sander 20V Battery 1 20V Charger 1 80 Grit Sandpaper 2 ...

Page 11: ...on the charger will illuminate indicating that the charger is powered 2 Slide the battery all the way into the charger until it clicks The red light on the charger will illuminate indicating that the battery is charging Charging Indication Solid Green Ready to Charge Solid Red Charging Solid Green Charged 3 When the battery is charged the red light will turn off and the green light will turn on Re...

Page 12: ...d battery is secure before beginning operation 2 To remove the battery pack press the battery release latch on the front of the battery and pull the battery pack out ATTACHING THE DUST BAG 1 Slide the dust bag onto the port right under the battery pack Fig 1 It will only attach one way so if it does not slide on easily flip it over INSTALLING REMOVING SANDING SHEETS 1 Before installing sandpaper m...

Page 13: ...h to the OFF position 6 When completely finished using the sander empty the dust bag then use a vacuum to remove any dust from the dust bag port 7 To prevent accidents turn off the sander after use clean it remove the battery and then store the sander indoors out of children s reach SANDPAPER SELECTION Choosing the right grit and material of sandpaper maximizes the quality of your sanded finish Al...

Page 14: ...cal parts on this tool may be hazardous Servicing of the tool must be performed by a qualified technician When servicing use only identical WEN replacement parts Use of other parts may be hazardous or induce product failure CAUTION Most plastics are susceptible to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some ...

Page 15: ...workpiece surface for too long 3 Keep sander moving steadily while sanding 4 Sandpaper is loaded with debris 4 Clean or replace the sandpaper Sander does not turn on 1 Battery is not installed 1 Install the battery Don t beat yourself up we ve all done it 2 Battery is depleted 2 Charge the battery 3 Defective power switch 3 Call customer service 1 800 232 1195 for assistance 4 Motor or wiring prob...

Page 16: ...16 EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty ...

Page 17: ...M Dust Bag 1 15 1 No Part No Description Qty 16 Self tapping Screw ST3x10 4 17 O ring 1 18 Front Bracket 1 19 Bearing 608 2RS 1 20 Rear Bracket 1 21 Baseplate 1 22 Self tapping Screw ST4x10 3 23 Sandpaper 1 24 Self tapping Screw ST3x13 6 25 Right Housing 1 26 Left Housing 1 27 20202 Battery 1 28 20200C Charger 1 29 Bushing 1 NOTE Not all parts may be available for purchase Parts and accessories th...

Page 18: ...parts and products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must als...

Page 19: ...19 NOTES ...

Page 20: ...THANKS FOR REMEMBERING V 2021 02 25 ...

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