Wen 33075, Instruction Manual

Page 1: ...the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions...

Page 2: ...ustment 11 OPERATION MAINTENANCE 16 Operation 16 Maintenance 18 Troubleshooting Guide 20 Exploded View Parts List 22 Warranty Statement 33 To purchase accessories for your tool visit WENPRODUCTS COM 8...

Page 3: ...cerns as well as helpful assembly and operating instructions for your tool NOTE The following safety information is not meant to cover all possible conditions and situations that may occur WEN reserve...

Page 4: ...shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or med...

Page 5: ...ccordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardo...

Page 6: ...for the task and workpiece The harder the workpiece and the larger the cutter diam eter the slower the spindle speed should be 9 Never attempt to change the HIGH LOW speed range when the machine is r...

Page 7: ...ng conductor can result in electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or p...

Page 8: ...ontents and accessories Do not dis card the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken p...

Page 9: ...rols of your milling machine The components will be referred to later in the manual for assembly and operation instructions Control Panel Coarse Downfeed Knob X Axis Handwheel Y Axis Handwheel MILLING...

Page 10: ...YOUR MILLING MACHINE TOOL PURPOSE Remove material from your workpiece with your WEN Benchtop Mill Refer to the following diagrams to become familiarized with all the parts and controls of your millin...

Page 11: ...6588 Multipur pose Planer Stand available at wenproducts com Forget measuring and drilling holes on your workbench simply mount your machine onto the mobile stand with pre drilled holes and transport...

Page 12: ...en tightening the drawbar make sure it is snug in the spindle threads but do not overtighten CUTTING TOOLS An end mill is the most common type of cutting tool for the milling machine While a drill bit...

Page 13: ...he spindle Do ing so before the next step of striking it with a hammer can poten tially damage the threads on both the drawbar and the arbor 4 Tap the top of the drawbar with a dead blow or brass head...

Page 14: ...or normal feeding the downfeed selector knob Fig 7 1 should be lose and disengaged Rotate the downfeed feed handles Fig 7 2 to bring the headstock up or down Use the digital depth readout in the front...

Page 15: ...0 05 4 Lock the Z axis lock handle once the headstock is adjusted to the desired height DETERMINING THE SPEED SETTINGS The suitable operating speed depends on the size and material of the workpiece Ge...

Page 16: ...o turn OFF the machine SLOWLY rotate the speed adjustment knob counterclockwise until a click is heard and the knob points to the 0 position then turn the direction selector knob to the OFF position F...

Page 17: ...ON Pull the feed handle towards you to lower the cutter into the workpiece Use the digital depth read out on the front of the unit to determine the depth of the cut 3B MILLING OPERATION Pull the feed...

Page 18: ...r from overheating 4 Store the tool in a clean and dry place away from the reach of children CUTTER TAPER SHANK MAINTENANCE Use a rag to protect your hands while handling or installing the cutter to p...

Page 19: ...ib Part No 33075 409 between the base and the saddle seat slide surface Y axis gib Part No 33075 424 between the sadle seat and worktable slide face Z axis gib Part No 33075 216 between column and hea...

Page 20: ...and check page 11 for mounting instructions 2 Bit is chattering 2 Replace or sharpen the bit Ensure that the feeds and speeds are correct 3 Cut is too deep 3 Decrease depth of cut 4 Workpiece is not s...

Page 21: ...ement or does not turn on 1 Initial measurement is incorrect 1 Zero Reset the depth readout at the zero point 2 Sensor battery needs replacement 2 Replace sensor battery 3 Sensor has gone bad or has p...

Page 22: ...39 40 41 1 62 10 11 21 8 56 9 71 19 50 49 37 12 48 68 64 13 65 15 14 14 14 14 18 25 33 34 32 31 30 72 2 27 28 26 29 3 24 70 57 4 92 23 5 59 58 6 73 20 8 74 85 86 69 20 60 61 76 77 16 70 78 82 83 79 9...

Page 23: ...1 2 31 33075 231 Upper Spindle Washer 2 1 2 32 33075 232 Deep groove ball bear ing 80106 1 NO PART NO DESCRIPTION QTY 2 33 33075 233 Spanner nut 2 2 34 33075 234 Upper Spindle Washer 1 1 2 37 33075 23...

Page 24: ...rnal retaining ring 12 1 2 80 33075 280 Motor timing gear key 1 2 82 33075 282 RPM sensor bracket 1 2 83 33075 283 hex head screw M4x6 2 2 85 33075 285 Handle lever 3 NO PART NO DESCRIPTION QTY 2 86 3...

Page 25: ...EXPLODED VIEW PARTS LIST 1 30 32 31 33 3 22 4 5 2 16 8 7 6 16 25 26 28 15 29 21 25 27 20 19 9 16 23 14 13 12 34 18 11 10 17 16 35 34 24 25...

Page 26: ...16 33075 316 Deep groove ball bear ing 6001 4 3 17 33075 317 Slotted screw M8 1 25x55 1 EXPLODED VIEW PARTS LIST NO PART NO DESCRIPTION QTY 3 18 33075 318 M8 lock nut 1 3 19 33075 319 Key 4x16 1 3 20...

Page 27: ...DED VIEW PARTS LIST 4 12 23 19 13 18 33 23 22 14 8 15 28 21 37 20 17 30 2 3 1 18 33 34 35 31 38 27 32 5 41 16 6 32 35 36 29 11 32 9 25 31 32 10 11 24 19 26 23 7 13 33 18 23 14 22 8 15 28 21 37 20 39 4...

Page 28: ...418 Cap screw M6x16 6 4 19 33075 319 Key 4x16 2 4 20 33075 318 M8 lock nut 2 EXPLODED VIEW PARTS LIST NO PART NO DESCRIPTION QTY 4 21 33075 317 Slotted screw M8 1 25x55 2 4 22 33075 313 Handwheel curv...

Page 29: ...EXPLODED VIEW PARTS LIST 1 2 3 4 4 5 4 4 6 12 13 14 15 10 9 9 8 7 7 27 26 24 20 21 22 18 17 16 9 11 25 23 19 11 4 29...

Page 30: ...oss head screw M4x10 3 5 12 33075 512 Inner shield 1 5 13 33075 513 Knurled screws M5x20 2 EXPLODED VIEW PARTS LIST NO PART NO DESCRIPTION QTY 5 14 33075 514 Washer 5 2 5 15 33075 515 Outer shield 1 5...

Page 31: ...7 6 1 2 4 5 8 9 12 13 11 10 14 14 15 16 17 18 19 20 22 23 24 29 10 24 26 27 28 25 21 3 30 31 EXPLODED VIEW PARTS LIST 31...

Page 32: ...1 6 13 33075 613 Control panel housing 1 6 14 33075 614 Conduit connector 2 6 15 33075 615 Conduit 1 6 16 33075 616 Cross head screw M3x12 2 EXPLODED VIEW PARTS LIST NO PART NO DESCRIPTION QTY 6 17 3...

Page 33: ...ts and products may need to be sent to WEN before the replacements can be shipped out Upon the confirmation of a WEN representative your product may qualify for repairs and service work When re turnin...

Page 34: ...NOTES 34...

Page 35: ...35 NOTES...

Page 36: ...THANKS FOR REMEMBERING...