Wen 56105, Manual

Page 1: ...formance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service IMPORTANT MODEL 56105 1000 WATT 2 STROKE GENERATOR NEED HELP CONTACT US 800 232 1195 M F 8am 5pm CST techsupport wenproducts com WENPRODUCTS COM Have product questions Need technical support Please feel free to c...

Page 2: ...ce 17 Transportation Storage 22 Troubleshooting Guide 23 Specifications 24 Wiring Diagram 25 Exploded View Parts List 26 Warranty Statement 28 Wattage 900 Rated Watts 1000 Surge Watts Rated Output AC 120V 60Hz 7A Engine 2 stroke single cylinder 63cc Fuel Tank Capacity 1 gallon 4L Fuel Mix Ratio 50 1 Gasoline Oil Half Load Run Time 5 hours Full Load Noise Rating 95 dB at 13 feet 4m Dimensions 15 x ...

Page 3: ... NUMBER WEN 56105 DATE OF PURCHASE __________________________________________ PURCHASED FROM ___________________________________________ SERIAL NUMBER _____________________________________________ SERVICE RECORD Record the service dates of your generator in the chart below Service Record Date Date Date Date Date Date Change Oil Change Spark Plug Clean Fuel Tank Clean Air Cleaner TO MAXIMIZE THE LI...

Page 4: ...formation regarding the generator s potential safety concerns as well as preparation operation and maintenance instructions Before operating this generator be sure to read and observe all warnings and instructions both on the generator labels and in this instruction manual Failure to follow all instructions listed below may result in personal injury NOTE The following safety information is not mea...

Page 5: ...nutes before re moving fuel cap Loosen cap slowly to relieve pressure in tank Do not overfill fuel tank Gasoline may expand during operation Do not fill to the top of the tank Allow for expansion Always check for spilled fuel before operating Empty fuel tank before storing or transporting the generator Before transporting turn fuel valve to OFF and disconnect spark plug wire GENERATOR SAFETY WARNI...

Page 6: ...for spilled fuel before operating 3 If any part of the generator or electrical device is broken damaged or defective make sure it is repaired or replaced before operation Service should only be performed by a qualified technician Do not use recep tacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly conductive areas s...

Page 7: ...e touching engine or areas of the gen erator that become hot during use 8 Turn off all connected electrical devices before stopping the generator 9 Always turn generator off before refueling Allow generator to cool for at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank 10 Turn the engine switch to OFF position when the engine is not running 11 Empty fuel tank...

Page 8: ...ed by installing an altitude kit The kit can be ordered from wenproducts com by searching the part number 56105 HA Use jet nozzle 68 for altitudes between 3000 to 6000 feet use jet nozzle 65 for alti tudes between 6000 to 8000 feet At elevations above 8000 feet the engine may experience a decrease in performance even with the proper altitude kit Operating this generator without said kit may increa...

Page 9: ...ting electri cal devices that run on 120V 60 Hz single phase AC current Circuit Reset Button Reset button that protects the generator from outlet overload Engine Switch to start stop engine Choke Lever adjusts the amount of air let into the engine during startup Air Cleaner a removable cleanable sponge like element that filters the air entering the engine Carrying Handle for easy transport of the ...

Page 10: ...ction describes the necessary steps to prepare the generator for use If you are unsure about how to perform any of the steps please call 800 232 1195 M F 8 5 CST for customer service Fail ure to perform these steps properly can damage the generator or shorten its life Oil Specifications Use one of the following classifications of high quality 2 cycle engine oil NMMA TC W2 TC W3 JASO FB FASO FC 3 M...

Page 11: ...l fill cap and remove the fuel fill cap 2 Using the gasoline oil mixture mixed in the previous step slowly add the fuel into the tank The fuel tank capacity is 1 gallon DO NOT overfill the fuel tank check the maximum fuel level shown in Fig 2 Leave space for fuel expansion 3 Replace the fuel fill cap and wipe up any spilled fuel GENERATOR PREPARATION After completing the above preparation the gene...

Page 12: ...owered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT operate generator near open flame ...

Page 13: ...elt Then pull quickly to start the engine Return cord gently into the machine Never allow the cord to snap back NOTE DO NOT place your foot on the generator and yank on the recoil starter That may cause excessive wear on the recoil starter 8 If engine fails to start repeat step 7 NOTE After repeated failed attempts to start the engine please consult the troubleshooting guide before attempting agai...

Page 14: ...ice you plan to connect The information should be listed on the device or in its instruction manual or you may refer to Fig 7 The wattage can be calculated using this equation Watts Volts x Amperes To calculate the total running watts of your devices Add up the running wattages of all the device s you plan to connect The total running wattage This wattage should NOT exceed the gen erator s running...

Page 15: ... overheating or stressing the machine s components possibly leading to a generator failure 15 CONNECTING THE DEVICES CAUTION Become familiar with the markings on the panel before connecting electrical devices The 120V AC receptacle is for connecting electrical devices that run on 120V 60 Hz single phase AC cur rent DO NOT connect 50Hz or 3 phase loads to the generator CAUTION Avoid overloading the...

Page 16: ... load if it exceeds the capacity of the generator NOTE The circuit reset button is thermally activated The breaker has to cool down before it can be reset If the reset button does not reset wait several minutes and try again If problem persists call our customer service 1 800 232 1195 for further instructions 16 STOPPING THE GENERATOR WARNING Allow the generator to cool down before touching areas ...

Page 17: ...ne maintenance of the generator will help prolong the life of the machine Please perform main tenance checks and operations according to the Maintenance Schedule in Fig 14 If there are any questions about the maintenance procedures listed in this manual please call 800 232 1195 M F 8 5 CST or email techsupport wenproducts com RECOMMENDED MAINTENANCE SCHEDULE IMPORTANT GENERATOR MAINTENANCE TIPS Dr...

Page 18: ... dirt Use low pressure air not to exceed 25 PSI to blow away dirt CLEANING THE GENERATOR Recommended to drain after every use and before storage Draining the carburetor is recommended to prevent the fuel from clogging up the carburetor A clogged car buretor can prevent the generator from starting Remove the front panel of the generator The choke lever is located on top of the carburetor DRAINING T...

Page 19: ...om by searching the Part No 56105 079 5 Saturate the element in clean engine oil and squeeze off excess oil in a clean absorbent cloth Drip the sponge like element in clean engine oil meeting the requirements specified on page 10 squeeze out extra oil and reinsert into the casing NOTE A small amount of oil in the element is necessary for the engine to work properly 6 Attach the air cleaner cover w...

Page 20: ...ace with a new spark plug We recommend replacing with a NGK BP5ES spark plug Part No 56105 069 available for purchase at wenproducts com 4 If re using the spark plug use a wire brush to clean any dirt from around the spark plug base then re gap the spark plug 5 Measure the plug gap with a spark plug gap gauge The gap should be 0 7 to 0 8 mm 0 028 0 031 in Fig 14 Carefully adjust the gap if necessa...

Page 21: ...ng to the carburetor 6 Place the fuel tank over the fuel collecting container and open the fuel valve The fuel should drain from the tank 7 Reconnect the fuel line and reattach the fuel tank with the four bolts 8 Start and run the engine until fuel runs out 9 Store the emptied fuel in a suitable place 1 1 Fig 15 ON OFF ON OFF Fig 16 WARNING Never store generator with fuel in the fuel tank inside a...

Page 22: ... for properly storing your generator We highly recommend running your gen erator once a month for 15 to 30 minutes Plug in a small load in to ensure there is proper power output STORING THE GENERATOR For Short Periods 30 to 60 Days Drain the carburetor see page 18 Gasoline stored over 30 days can start to go bad and damage fuel system components Add fuel stabilizer Follow the suggested portions an...

Page 23: ...al devices con nected Generator is overloaded Turn off and unplug all electrical devices Turn off genera tor Wait 5 minutes then press the circuit breaker to reset Reduce load before starting the generator Short circuit in one of the devices Try disconnecting any faulty or short circuited electrical loads Air filter is dirty Clean or replace the air filter element see page 19 Engine is Hunting dur...

Page 24: ...oduct Net Weight 39 lbs Engine Type 2 stroke single cylinder with forced air cooling system Engine Displacement 63cc Engine Ignition System Non Contact Transistor Fuel Tank Capacity 1 US gallon 4L Half Load Run Time 5 hours Full Load Noise Rating 95 dB at 13 feet 4m Spark Plug Type NGK BP5ES Torch F5TC Spark Plug Gap 0 7 0 8 mm 0 028 0 031 in Spark Plug Torque 9 12 N m 7 8 ft lb GENERATOR ENGINE 2...

Page 25: ...WIRING DIAGRAM 25 ...

Page 26: ... 53 52 51 50 44 46 45 45 48 49 9 44 44 44 43 42 41 40 39 38 38 37 37 34 34 34 34 6 21 23 22 8 8 8 34 34 34 34 35 34 34 6 15 7 28 29 30 31 32 32 31 33 27 26 25 24 21 20 10 10 9 8 9 7 1 4 1 3 18 17 16 11 12 13 9 3 9 8 2 5 5 4 19 19 19 1 1 9 77 69 70 70 70 0 8 70 71 72 74 75 75 76 73 78 68 67 67 7 59 ...

Page 27: ...ad Bolt M6x16 2 39 56101 039 Flywheel 1 40 56101 040 Flange Nut M10x1 25 1 41 56101 041 Recoil Starter Assembly 1 No Part No Description Qty 42 56101 042 Intake Valve Gasket 1 43 56101 043 Intake Valve Assembly 1 44 56101 044 Flange Bolt M6x18 4 45 56101 045 Stud M6x60 2 46 56101 046 Intake Gasket 1 47 56101 047 Carburetor 1 48 56101 048 Carburetor Gasket B 1 49 56101 049 Carburetor Gasket A 1 50 ...

Page 28: ... shops resale shops or any other secondhand merchant void the warranty included with this product Contact techsupport wenproducts com or 1 800 232 1195 to make arrangements for repairs and transportation When returning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withst...