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PROBLEM

CAUSE

SOLUTION

Sanding grains 
easily rub off 
belt or discs

1) Sanding belt/disc has been stored in an 
incorrect environment.
2) Sanding belt/disc has been damaged or 
folded.

1) Store sanding accessories away from ex-
tremely hot/dry temperatures.
2) Store sanding accessories flat—not bent or 
folded.

Deep sanding 
grooves or scars 
in workpiece.

1) Sanding belt/disc grit is too coarse for the 
desired finish.
2) Workpiece sanded across the grain.
3) Too much sanding force on workpiece.
4) Workpiece held still against belt-disc for 
too long.

1) Use a finer-grit sanding accessory.
2) Sand with the grain of the wood.
3) Reduce pressure on workpiece while sand-
ing.
4) Keep workpiece moving while sanding on 
the sanding accessory.

Sanding surface 
clogs quickly

1) Too much pressure against belt/disc
2) Sanding softwood.

1) Reduce pressure on workpiece while sand-
ing.
2) Use different stock/sanding accessories, or 
accept that this will happen and plan on clean-
ing or replacing belts/discs frequently.

Burns on work-
piece

1) Use a sanding grit that is too fine.
2) Using too much pressure.
3) Work held still for too long.
4) Sanding disc/belt loaded with debris.

1) Use a coarser-grit sanding accessory.
2) Reduce sanding pressure on workpiece
3) Do not keep workpiece in one place for too 
long.
4) Clean or replace the disc or belt.

Sander does not 
turn on

1) Not plugged in to an electrical outlet
2) Defective power switch
3) Motor or wiring problem

1) Connect the unit to an outlet.
2) Replace the switch.
3) Have a qualified technician make repairs.

Motor will not 
start—fuses or 
circuit breakers 
tripping/blowing

1) Short circuit in line, cord or plug.
2) Short circuit in motor or loose connec-
tions
3) Incorrect fuses or circuit breakers in 
power line.

1) Inspect cord or plug for damaged insulation 
and shorted wires.
2) Inspect all connections on motor for loose 
or shorted terminals and/or worn insulation.
3) Install correct fuses or circuit breakers or 
switch tool to an appropriately sized circuit.

Motor overheats 1) Motor overloaded

2) Extension cord too long with an insuf-
ficient gauge.

1) Reduce load on motor (pressure on object 
being sanded)
2) Utilize an extension cord of appropriate 
gauge and length or plug tool directly into 
outlet.

TROUBLESHOOTING

15

Summary of Contents for 6508

Page 1: ...free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service IMPO...

Page 2: ...Disc Diameter Belt Size Belt Bed Tilt Belt Table Dimensions Disc Table Dimensions Disc Dust Port Belt Dust Port Included Sandpaper Grit Net Weight Product Dimensions 6508 120 V 60 Hz 9A 2700 FPM 3450...

Page 3: ...g gloves neckties or jewelry rings watches etc when op erating the tool Inappropriate clothing and items can get caught in moving parts and draw you in ALWAYS wear non slip footwear and tie back long...

Page 4: ...WARNING Do not operate this tool until it is completely assembled and installed according to the instructions 1 This sander is designed to sand wood or wood like products only Sanding or grinding othe...

Page 5: ...er supply outlet Replace the missing damaged or failed parts before resuming operation 17 Never pull the power cord out of the receptacle Keep cords away from heat oil and sharp edges 18 Have an elect...

Page 6: ...ning at a lower voltage will damage the motor WARNING This tool must be grounded while in use to protect the operator from electric shock 6 AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS 25 ft 50 ft 100...

Page 7: ...ng Belt Belt Tracking Adjustment Knob Belt Tension Release Lever Belt Table Angle Scale Belt Sander Dust Port Horizontal to Vertical Lock Handle Power Switch Abrasive Sanding Disc Disc Sander Dust Por...

Page 8: ...F and remove the plug from the power source outlet before making any adjustments Carefully unpack the belt disc sander and all its parts and compare against the list below Do not discard the carton or...

Page 9: ...e square holes in the top frame and that all parallel top frames are on the same level Also check that the slots on top of the frame are cor rectly aligned at each corner Secure the frames to the legs...

Page 10: ...le Fig D 1 with the attached trunnion onto the raised bosses on each side of the disc guard Mount the two locking handles Fig D 2 and flat washers through the trunnion into the threaded holes on each...

Page 11: ...runnion groove in the pivot bracket Mount it in place using the lock handle and a flat washer Place the table in the desired position Be sure that the gap between the belt and the table is 1 16 of an...

Page 12: ...al to vertical Secure the belt assembly in position by tighten ing the lock handle Fig 8 4 1 2 3 4 5 Fig H REPLACING ABRASIVE BELT 1 The sanding belt should be regularly replaced when worn or torn Sta...

Page 13: ...For your own safety turn the switch OFF and remove the plug from the electrical outlet before adjusting or performing maintenance or lubrication work on the belt disc sander Before using check to make...

Page 14: ...enough pressure to allow the sanding belt to remove the material END SANDING AND OUTSIDE CURVE SANDING WITH THE DISC Use the disc for sanding the ends of small and narrow workpieces and outside curved...

Page 15: ...sanding grit that is too fine 2 Using too much pressure 3 Work held still for too long 4 Sanding disc belt loaded with debris 1 Use a coarser grit sanding accessory 2 Reduce sanding pressure on workp...

Page 16: ...Guide Plate 1 46 6508 046 Lock Handle 1 47 6509 047 Flat Washer 1 48 6509 048 Capacitor Cover 1 49 6509 049 Pan Head Screw 1 No Part No Description Qty 50 6509 050 Capacitor 1 51 6509 051 Motor Assem...

Page 17: ...17 EXPLODED VIEW AND PARTS LIST...

Page 18: ...he prod uct must be shipped in its original container or an equivalent properly packed to withstand the hazards of ship ment The product must be fully insured with a copy of the warranty card and or t...

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