Wesco 272937, Instruction Manual

Page 1: ...s Manufactured Before 08 2010 or After 06 2015 9 8 3 Electric Control Assembly Diagram Units Manufactured Between 08 2010 06 2015 10 8 4 Electric Control Assembly Parts List Units Manufactured Between 08 2010 06 2015 11 9 Pump Assembly Information 12 9 1 Pump Assembly Diagram Units Manufactured Before 08 2010 or After 06 2015 12 9 2 Pump Assembly Parts List Units Manufactured Before 08 2010 or Aft...

Page 2: ... 5 Fork Length 45 45 Overall Width 21 27 Overall Length 60 60 Overall Height 48 5 48 5 Steering Load Wheels Polyurethane Polyurethane Materials and specifications are subject to change without notice 2 ASSEMBLY ADJUSTMENT 1 Remove all packing materials carefully 2 Insert handle 102X into the socket of cylinder 160 then lock it with pin 108 and two snap rings 109 Swing handle up and down verify it ...

Page 3: ...warning labels and instructions before using this truck 2 Lifting the fork to its full range 1 2 times before use to release any air in the hydraulic system 3 Do not use on sloped surfaces 4 Do not put your hand or foot under the fork or on the moving surface of piston rod 406 and mid cylinder 413 5 Do not lift or transport people on the pallet truck 6 Do not load goods like fig 3 B Center loads o...

Page 4: ...order 4 Object blocking 1 Check switch 197X 2 Replace fuse 277 3 Check magnetic switch 224 4 Check and remove the object 3 Forks do not lift to highest position 1 Not enough oil 1 Fill Oil 4 Motor does not work 1 Motor broken 2 Terminals and inserters are loose 3 Battery worn out 1 Check motor brush 2 Check terminals and inserters 3 Recharge immediately 5 Battery does not have enough power 1 Not r...

Page 5: ...h Lift Truck Part 272937 272939 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR WESCO HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 6 HYDRAULIC CIRCUIT ELECTRIC WIRING DIAGRAM Numbers Reference Items Listed in Part Information Pages 6 7 6 1 HYDRAULIC CIRCUIT DIAGRAM Figure 4 6 2 ELECTRIC WIRING DIAGRAM Figure 5 ...

Page 6: ...ect to change Not responsible for errors or omissions 7 FORK FRAME INFORMATION 7 1 FORK FRAME DIAGRAM Electric High Lift Truck Part 272937 272939 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR WESCO HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING ...

Page 7: ...xle 2 8 270074 Spacer 2 9 270078 Steering Wheel 2 10 270079 Snap Ring 8 11 270080 Pin 2 12 270081 Snap Ring 12 13 270082 Bush 2 14 270062 27 Leg Set For 272937 Units 1 270555 21 Leg Set For 272939 Units 15 270085 27 Leg Set For 272937 Units 1 270083 21 Leg Set For 272939 Units 16 270086 Bush 2 17 270088 Pin 2 18 270089 Washer 2 19 270090 Nut 2 20 270091 Washer 8 21 270092 Ball Bearing 8 22 270093 ...

Page 8: ... or omissions Electric High Lift Truck Part 272937 272939 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR WESCO HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 8 ELECTRIC CONTROL ASSEMBLY INFORMATION 8 1 ELECTRIC CONTROL ASSEMBLY DIAGRAM UNITS MANUFACTURED BEFORE 08 2010 OR AFTER 06 2015 ...

Page 9: ...sher 2 206 270627 Screw 2 207 270628 Electric Control Case 1 215 270666 Relay 1 216 270860 Control Valve 1 217 Cap 1 218 Oil Tank 1 220 270667 Pump Station Assembly Includes Starred Items 215 216 217 and 218 1 221 270635 Switch Socket 1 222 270636 Fuse Box 2 224 270671 Magnet 1 225 270637 Recharger Socket Gray 1 251 270638 Washer 4 254 172190 Battery 1 255 270142 Cover 1 256 270639 Screw 2 271 270...

Page 10: ...rors or omissions 8 ELECTRIC CONTROL ASSEMBLY INFORMATION 8 3 ELECTRIC CONTROL ASSEMBLY DIAGRAM UNITS MANUFACTURED BETWEEN 08 2010 06 2015 Electric High Lift Truck Part 272937 272939 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR WESCO HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING ...

Page 11: ...ol Case 1 215 270666 Relay 1 216 270860 Control Valve 1 217 Cap 1 218 270663 Oil Tank 1 220 270667 Pump Station Assembly Includes Starred Items 215 216 217 and 218 1 221 270635 Switch Socket 1 222 270636 Fuse Box 2 224 270671 Magnet 1 225 270699 Recharger Socket Red 1 251 270638 Washer 4 254A 172190 Battery 12V 60Ah 1 255 270142 Cover 1 256 270639 Screw 2 271 270680 Recharger 12V 10A 1 273 270646 ...

Page 12: ...e for errors or omissions Electric High Lift Truck Part 272937 272939 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR WESCO HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 9 PUMP ASSEMBLY INFORMATION 9 1 PUMP ASSEMBLY DIAGRAM UNITS MANUFACTURED BEFORE 08 2010 OR AFTER 06 2015 ...

Page 13: ...36 Scraper Ring 1 201 270618 Back Up Ring 1 137 270308 O Ring 1 201 270618 Back Up Ring 1 138 270309 Y Ring 1 400 Bronze Bushing 1 153 270310 O Ring 1 401 Back Up Ring 1 154 270311 Cylinder Head 1 402 Y Ring 1 155 270315 Bushing 1 403 Bushing 1 156 270316 Cylinder 1 404 Snap Ring 1 157 270317 Plate 1 405 Bushing 2 160 270318 Pump Housing 1 406 270892 Piston Rod 1 161 270319 Thrust Bearing 1 407 27...

Page 14: ...sible for errors or omissions Electric High Lift Truck Part 272937 272939 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR WESCO HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 9 PUMP ASSEMBLY INFORMATION 9 3 PUMP ASSEMBLY DIAGRAM UNITS MANUFACTURED BETWEEN 08 2010 06 2015 ...

Page 15: ...Scraper Ring 1 201 270618 Back Up Ring 1 137 270308 O Ring 1 201 270618 Back Up Ring 1 138 270309 Y Ring 1 400 Bronze Bushing 1 153 270310 O Ring 1 401 Back Up Ring 1 154 270311 Cylinder Head 1 402 Y Ring 1 155 270315 Bushing 1 403 Bushing 1 156 270316 Cylinder 1 404 Snap Ring 1 157 270317 Plate 1 405 Bushing 2 160 270318 Pump Housing 1 406 270892 Piston Rod 1 161 270319 Thrust Bearing 1 412 Cylin...

Page 16: ...responsible for errors or omissions Electric High Lift Truck Part 272937 272939 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR WESCO HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 10 HANDLE INFORMATION 10 1 NEW STYLE HANDLE 4 WIRE WITH UP DOWN SWITCH INSIDE DIAGRAM ...

Page 17: ...INFORMATION 10 2 NEW STYLE HANDLE 4 WIRE WITH UP DOWN SWITCH INSIDE PARTS LIST No WESCO Replacement P N Description Quantity 50X 270651 Handle Assembly 1 102X 270342 Handle 1 111 270304 Snap Ring 2 114 270307 Pin 1 270396 Items 184 197X 1 184 Switch Wire 4 Wire Plug 1 196X 270476 Up Down Switch Housing 1 197X Up Down Switch 1 415 270668 On Off Switch Housing 1 416 270669 Screw 6 417 270665 On Off ...

Page 18: ...onsible for errors or omissions Electric High Lift Truck Part 272937 272939 Instruction Manual ATTENTION TO INSURE SAFE AND EASY USE OF YOUR WESCO HIGH LIFT TRUCK READ THESE INSTRUCTIONS ENTIRELY BEFORE USING 10 HANDLE INFORMATION 10 3 OLD STYLE HANDLE 3 WIRE WITH UP DOWN SWITCH ON TOP DIAGRAM 3 WIRE ...

Page 19: ...DLE INFORMATION 10 4 OLD STYLE HANDLE 3 WIRE WITH UP DOWN SWITCH ON TOP PARTS LIST No WESCO Replacement P N Description Quantity 102 270283 Handle 1 111 270304 Snap Ring 2 114 270307 Pin 1 184 Switch Wire 3 Wire Plug 1 196 270337 Switch Housing 1 197 Up Down Switch 1 415 270668 Switch Housing 1 416 270669 Screw 2 417 270665 Switch 1 270331 Switch and Wire Plug Kit Includes Items 184 197 1 Electric...