Weslo Gym 1000, Manual

Page 1: ...space above for reference Serial Number Decal under seat www iconeurope com Visit our website at QUESTIONS As a manufacturer we are committed to providing com plete customer satisfaction If you have questions or if there are missing or damaged parts please call Or write ICON Health Fitness Ltd Unit 4 Revie Road Industrial Estate Revie Road Beeston Leeds LS118JG UK email csuk iconeurope com 08457 0...

Page 2: ...ROUBLESHOOTING AND MAINTENANCE 18 CABLE DIAGRAM 19 PART LIST 22 EXPLODED DRAWING 23 ORDERING REPLACEMENT PARTS Back Cover Note A PART IDENTIFICATION CHART is attached in the centre of this manual Remove the PART IDENTIFI CATION CHART before beginning assembly WESLO is a registered trademark of ICON Health Fitness Inc ...

Page 3: ...weights are raised the weights will fall with great force 11 Make sure that the cables remain on the pul leys at all times If the cables bind whilst you are exercising stop immediately and make sure that the cables are on all of the pulleys 12 Always stand on the foot plate when per forming an exercise that could cause the weight system to tip 13 Always disconnect the lat bar from the weight syste...

Page 4: ...size and strength or improve your cardiovascular sys tem the WESLO GYM 1000 will help you to achieve the specific results you want For your benefit read this manual carefully before using the weight system If you have questions after reading this manual please call our Customer Service Department at 0845 089 009 To help us assist you please note the product model number and serial number before ca...

Page 5: ...e packing materials Do not dispose of the packing materials until assembly is completed Tighten all parts as you assemble them unless instructed to do otherwise As you assemble the weight system make sure all parts are oriented as shown in the drawings For help identifying small parts use the PART IDENTIFICATION CHART in the centre of this manual The following tools not included are required for a...

Page 6: ...ss a 25mm Square Inner Cap 65 into the Front Upright 42 Slide the Front Upright onto the M8 x 63mm Carriage Bolts 1 in the Base 4 Hand tighten an M8 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet 3 Press a 50mm Square Inner Cap 27 into the top of the Rear Upright 56 Press a 45mm Square Inner Cap 44 into each end of the crossbar on the Top Frame 55 Press two 25mm Roun...

Page 7: ...rm Arm identification is important for step 7 Press a Butterfly Arm Bushing 60 into each Arm 4 Press a 25mm Plastic Bushing 26 onto each welded spacer on the Press Frame 17 Slide the Press Frame onto the Base 4 so the Plastic Bushings are aligned with the indicated tube in the base Note This will be a tight fit the Plastic Bushings should fit over the ends of the tube in the Base Lubricate an M10 ...

Page 8: ...Pulley and the rod on the Top Frame and that the end of the Cable with the ball is on the indicated side of the Rod 7 Lubricate both axles on the Top Frame 55 Slide the Right Arm 48 onto the right axle of the Top Frame 55 Note Be careful not to con fuse the Right Arm with the Left Arm 47 refer to step 6 to identify the Right Arm Make sure that the upper end of the Right Arm is behind the indicated...

Page 9: ...ove of the Pulley and that the Cable Trap 66 is turned to hold the Cable in place Make sure that the M10 x 45mm Bolt 12 securing the Pulley and Cable Trap to the Pulley Bracket is properly tightened and that the Pulley Bracket can pivot freely 13 58 66 15 71 20 64 55 3 20 11 10 50 58 7 47 58 21 7 21 6 50 6 42 10 Wrap the Long Cable 58 around a V Pulley 6 Attach the Pulley and a Long Cable Trap 50 ...

Page 10: ...Bracket 57 with an M10 x 50mm Bolt 12 and an M10 Nylon Locknut 21 Make sure that the large tabs on the Pulley Covers are on the side shown 15 Route the Long Cable 58 around a 90mm Pulley 15 Attach the Pulley to the bracket on the Top Frame 55 with an M10 x 45mm Bolt 71 and an M10 Nylon Locknut 21 Make sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly 14...

Page 11: ...own 23 Small Tabs 42 15 73 16 73 21 9 19 21 23 17 15 Large Tabs 9 25 73 73 17 Locate the Short Cable 23 Route the Short Cable through the bracket on the Press Frame 17 as shown Make sure that the Cable is routed over the crossbar Hold a 90mm Pulley 15 inside of the bracket on the Press Frame 17 Attach the Pulley to the Press Frame with an M10 x 198mm Bolt 59 two M10 Washers 9 and an M10 Nylon Lock...

Page 12: ...1 42 10 43 57 3 68 23 23 57 3 68 21 21 Attach the end of the Short Cable 23 to the Long U Bracket 57 with an M8 Nylon Locknut 3 and an M8 Washer 68 Do not completely tighten the Nylon Locknut it should be threaded onto the end of the Cable until two threads are showing above the Nylon Locknut as shown in the inset drawing ...

Page 13: ...ith an M6 Washer 10 onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with an M6 Washer 10 and the M6 x 50mm Screw 24 24 Press a 38mm Square Inner Cap 32 into the Leg Lever 29 Lubricate the M8 x 57mm Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the Bolt and an M8 Nylon Locknut 3 Do not over tighten the Nylon Locknut the Leg Lever must pivot freely Insert ...

Page 14: ...ained in ADJUSTMENT beginning on page 15 of this manual Before using the weight system pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly routed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 19 of this manual for proper...

Page 15: ...ue to the cables and pulleys the actual amount of resistance at each exercise station may vary from the amount of weight used Use the WEIGHT RESISTANCE CHART on page 17 to find the actu al amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO A PULLEY STATION Attach the Lat Bar 54 to the Long Cable 58 with a Cable Clip 53 For some exercises the Chain 52 should be atta...

Page 16: ...Seat Knob 40 and the M8 x 67mm Carriage Bolt 14 from the Seat Frame 36 Lift the Seat Frame off the Front Upright 42 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52 to the M10 x 63mm Eyebolt 35 with a Cable Clip 53 Attach the other end of the Chain to th...

Page 17: ...90 181 87 139 105 95 190 91 146 110 100 200 96 153 116 105 210 100 160 121 110 219 104 168 126 115 228 109 175 131 120 237 113 182 137 125 247 118 189 142 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station The column labelled WEIGHT refers to the amount of weight in pounds placed on the weight carriage The weight resistance shown for the butterfly arm...

Page 18: ...the Short Cable 23 by tightening the M8 Nylon Locknut 3 at the end of the Cable Additional slack can be removed by moving the 90mm Pulley 15 to the other hole in the Long U Bracket 57 Remove the M10 Nylon Locknut 21 and the M10 x 50mm Bolt 12 from the Pulley Covers 73 the Pulley and the U Bracket Re attach the Pulley and the Pulley Covers to the other hole in the U Bracket with the Bolt and Nylon ...

Page 19: ...n correctly routed the weight system will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labelled The small drawings show the correct position of each cable trap Make sure that the cable traps do not touch or bind the cables 4 3 2 7 6 5 4 3 2 Weight Carriage 8 1 Low Pulley 1 High Pulley Long Cable 58 5 L...

Page 20: ...20 NOTES ...

Page 21: ...21 NOTES ...

Page 22: ... Lever 30 4 Foam Pad 31 2 Handgrip 32 2 38mm Square Inner Cap 33 1 M8 x 57mm Bolt 34 4 19mm Round Inner Cap 35 1 M10 x 63mm Eyebolt 36 1 Seat Frame 37 1 Seat Plate Key No Qty Description 38 1 M6 x 50mm Carriage Bolt 39 1 Nylon Strap 40 1 Seat Knob 41 1 Backrest 42 1 Front Upright 43 2 M6 x 63mm Screw 44 6 45mm Square Inner Cap 45 2 Large Foam Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 8 25...

Page 23: ...9 34 30 28 9 21 49 46 32 30 34 35 49 49 46 22 3 9 25 23 59 17 21 52 53 39 44 44 68 73 54 31 31 59 26 60 60 49 15 19 27 72 8 58 21 49 49 11 69 67 21 9 73 15 72 8 55 71 15 44 58 21 44 21 49 71 64 21 20 66 3 15 3 21 3 7 50 6 3 70 21 70 15 73 41 3 65 9 21 3 10 42 43 9 9 73 73 73 73 16 15 73 61 23 EXPLODED DRAWING Model No WLEVSY98110 R0702A ...

Page 24: ... 50mm Carriage Bolt 38 M8 x 57mm Bolt 33 M10 x 50mm Bolt 12 M10 x 20mm Bolt 69 M10 x 45mm Bolt 71 25mm Round Inner Cap 49 19mm Round Inner Cap 34 25mm Round Cover Cap 62 38mm Square Inner Cap 32 25mm Square Inner Cap 65 25mm Retainer 63 M8 Washer 68 M10 Washer 9 PART IDENTIFICATION CHART Model No WLEVSY98110 R0702A ...

Page 25: ... Bolt 11 M8 x 67mm Bolt 72 M8 x 115mm Bolt 64 M10 x 97mm Bolt 16 M10 x 87mm Bolt 25 45mm Square Inner Cap 44 50mm Square Inner Cap 27 50mm Square Outer Cap 51 M8 x 63mm Carriage Bolt 1 M8 x 67mm CarriageBolt 14 M10 x 198mm Bolt 59 M10 x 60mm Bolt 7 ...

Page 26: ... V Pulley 6 Not shown to scale 90mm Pulley 15 Not shown to scale ...

Page 27: ...118JG UK Tel Outside the UK 0 044 113 387 7133 Fax 0 044 113 387 7125 Please provide the following information when ordering replacement parts the MODEL NUMBER of the product WLEVSY98110 the NAME of the product WESLO GYM 1000 weight system the SERIAL NUMBER of the product see the front cover of this manual the KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING on pages...