8
CABLE ASSEMBLY
8
9
58
58
55
16
21
Rod
Ball
15 73
73
Small
Tabs
23
8.
During steps 9 through 22, refer to the CABLE
DIAGRAM on page 19 of this manual to verify
proper cable routing.
Before beginning this sec-
tion, identify the Short Cable (23) and the Long
Cable (58) by comparing the ends of the cables.
IMPORTANT: Whilst assembling the cables, do
not overtighten the bolts and nuts securing
the pulleys. The pulleys must turn freely.
9.
Locate the Long Cable (58).
Route the Long
Cable around a 90mm Pulley (15). Attach the
Pulley and two Pulley Covers (73) to the Top
Frame (55) with an M10 x 97mm Bolt (16) and an
M10 Nylon Locknut (21).
Note: The small tabs
on the Pulley Covers must be on top. Make
sure that the Cable is between the Pulley and
the rod on the Top Frame and that the end of
the Cable with the ball is on the indicated side
of the Rod.
7. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle of the
Top Frame (55).
Note: Be careful not to con-
fuse the Right Arm with the Left Arm (47);
refer to step 6 to identify the Right Arm. Make
sure that the upper end of the Right Arm is
behind the indicated bracket on the Top
Frame.
Tap two 25mm Retainers (63) and a 25mm Round
Cover Cap (62) onto the right axle of the Top
Frame (55).
Make sure that the teeth on the
Retainers bend toward the Cover Cap, as
shown in the inset drawing.
Attach the Left Arm (47) in the same manner.
Press two 45mm Square Inner Caps (44) into the
lower ends of the Left and Right Arms (47, 48).
Wet the lower end of each Arm with soapy water.
Slide a Large Foam Pad (45) onto the lower end of
each Arm.
7
Bracket
Lubricate
Axle
45
47
55
48
45
44
63
62
63
55
62
Summary of Contents for Gym 1000
Page 20: ...20 NOTES ...
Page 21: ...21 NOTES ...
Page 26: ... V Pulley 6 Not shown to scale 90mm Pulley 15 Not shown to scale ...
