Weslo Gym 650, User Manual

Page 1: ...e space above for future reference Serial Number Decal Under Seat QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or if there are missing parts please call Or write ICON Health Fitness Ltd Unit 4 Revie Road Industrial Estate Revie Road Beeston Leeds LS118JG UK email csuk iconeurope com www iconeurope com Visit our website at 08457 089...

Page 2: ...OUBLESHOOTING AND MAINTENANCE 19 PART LIST 21 EXPLODED DRAWING 22 ORDERING REPLACEMENT PARTS Back Cover TABLE OF CONTENTS The decal shown here has been placed on the weight system If the decal is missing or illegible call the telephone number on the front cover of this manual and order a free replacement decal Apply the decal in the location shown VERTICAL WARNING PN 218558 Black Text Clear Backgr...

Page 3: ...ear athletic shoes for foot protec tion when using the weight system 9 Keep hands and feet away from moving parts 10 The weight system is designed to support a maximum user weight of 300 lbs 135 kg 11 Always stand on the foot plate when per forming an exercise that could cause the weight system to tip 12 Never release the arms leg lever or lat bar while weights are raised the weights will fall wit...

Page 4: ...tem If you have questions after reading this manual see the front cover of this manu al To help us assist you please note the product model number and serial number before contacting us The model number is WLEVSY1826 0 The serial number can be found on a decal attached to the weight system see the front cover of this manual for the location of the decal Before reading further please review the dra...

Page 5: ...9 M8 x 63mm Carriage Bolt 58 M8 x 68mm Bolt 63 M8 x 63mm Bolt 66 M8 x 45mm Bolt 60 M6 x 43mm Bolt 61 M8 x 70mm Carriage Bolt 56 M8 Washer 71 M10 x 100mm Bolt 46 M10 x 46mm Bolt 53 M10 x 78mm Bolt 54 M10 x 65mm Bolt 55 M10 x 70mm Bolt 57 M6 x 58mm Screw 65 M6 x 63mm Screw 67 M6 x 16mm Screw 40 M10 x 52mm Bolt 52 25mm Washer 29 PART IDENTIFICATION CHART 5 ...

Page 6: ...osed end span ners or a set of ratchet spanners Make Things Easier for Yourself Everything in this manual is designed to ensure that the weight system can be assembled suc cessfully by anyone However it is important to realize that the versatile weight system has many parts and that the assembly process will take time Most people find that by setting aside plenty of time assembly will go smoothly ...

Page 7: ...rame Lock must pivot easily 2 3 1 17 37 70 57 2 68 68 10 71 69 66 71 3 58 39 69 69 Holes 3 Set the two Weight Bumpers 17 over the indi cated holes in the Stabilizer 2 Orient the two Weight Guides 10 so that the indicated holes are near the lower ends Insert the Weight Guides into the Weight Bumpers 17 and the holes in the Stabilizer 2 Attach the Weight Guides with two M10 x 70mm Bolts 57 two M10 W...

Page 8: ...ing away from the Upright 3 Insert the Weight Tube 12 into the Weights 15 Lubricate the indicated holes in a Weight 15 with grease Slide the Weight onto the Weight Guides 10 5 Attach the Top Frame 4 to the Upright 3 with two M8 x 68mm Bolts 63 and two M8 Nylon Locknuts 69 Do not tighten the Nylon Locknuts yet Attach the Top Frame 4 between the Weight Guides 10 with an M10 x 155mm Bolt 62 two M10 W...

Page 9: ... Do not overtighten the Nylon Locknut the Press Frame must pivot easily 64 70 70 68 4 5 8 20 28 Lip 7 65 6 73 73 Grease Bracket ARM ASSEMBLY Grease 7 9 Insert the post on the Left Butterfly Arm 7 into the left hole in the Press Frame 5 Make sure that the Left Arm is behind the indicated bracket on the Press Frame Slide a 25mm Washer 29 onto the post on the Left Arm 7 Attach an M6 x 43mm Bolt 61 to...

Page 10: ...10 Nylon Locknut 68 Make sure that the Cable Trap is oriented to hold the Cable in the groove of the Pulley 10 See the CABLE DIAGRAM on page 18 for proper cable routing Identify the High Cable 50 Route the threaded shaft end of the Cable up through the Top Frame 4 and over a 90mm Pulley 34 Attach the Pulley inside the Top Frame with an M10 x 65mm Bolt 55 two M10 Washers 70 two Small Spacers 37 and...

Page 11: ... of the Pulley 14 Attach the end of the High Cable 50 to the Small U bracket 11 with an M8 Washer 71 and an M8 Nylon Locknut 69 Note Do not completely tighten the Nylon Locknut it should be threaded onto the Cable so that two threads show past the Nylon Locknut as shown in the inset drawing Attach the Small U bracket 11 to the Weight Tube 12 with an M8 x 45mm Bolt 60 and an M8 Nylon Locknut 69 Do ...

Page 12: ... 35 to the indicated side of the Pulley Arm 38 with an M10 x 52mm Bolt 52 and an M10 Nylon Locknut 68 Make sure that the Cable Trap is oriented to hold the Cable in the groove of the Pulley 35 36 49 52 38 68 68 3 54 Grease 34 35 70 19 Slide the end of the Press Cable 49 onto the hook on the Right Arm 6 49 6 20 20 Identify the Short Cable 47 Attach the eye let on the Cable to the Base 1 with an M10...

Page 13: ...d an M10 Nylon Locknut 68 21 Route the Short Cable 47 over a 90mm Pulley 34 Attach the Pulley and two Finger Guards 35 to the Double U bracket 42 with an M10 x 46mm Bolt 53 and an M10 Nylon Locknut 68 53 47 35 35 34 68 42 21 47 69 43 22 51 51 68 1 70 23 48 24 Route the Low Cable 48 over a 90mm Pulley 34 Attach the Pulley a Cable Trap 36 and two Finger Guards 35 to the second hole from the bottom o...

Page 14: ...ble 48 under a 90mm Pulley 34 Attach the Pulley a Cable Trap 36 and two Guards 14 to the Upright 3 with an M10 x 100mm Bolt 46 two M10 Washers 70 and an M10 Nylon Locknut 68 Make sure that the Cable Trap is oriented to hold the Cable in the groove of the Pulley 25 Route the Low Cable 48 under a 90mm Pulley 34 Attach the Pulley and two Finger Guards 35 to the bracket on the Base 1 with an M10 x 46m...

Page 15: ...arts will be explained in ADJUSTMENTS beginning on the next page Before using the weight system pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly routed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 18 for proper cable...

Page 16: ...xercises lift the Press Frame Lock until the Right and Left Butterfly Arms are free 33 39 50 6 7 31 CHANGING THE WEIGHT SETTING To change the weight setting insert a Weight Pin 16 under the desired Weight 15 until the bent end of the Weight Pin touches the Weights Turn the bent end downward Note Due to the cables and pul leys the amount of resistance at each exercise station may vary from the weig...

Page 17: ... Note The actual resistance at each station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides Note 1 lb 0 454 kg WEIGHT PRESS ARM lbs BUTTERFLY ARM lbs HIGH PULLEY lbs LOW PULLEY lbs 1 35 19 26 29 2 50 28 38 43 3 66 36 53 55 4 81 45 68 69 5 94 55 80 84 6 111 69 98 96 7 132 75 116 119 8 155 84 127 139 9 170 94 139 160 ...

Page 18: ...he diagrams to make sure that the cables have been assembled cor rectly If the cables have not been correctly routed the weight system will not function properly and damage may occur The numbers show the correct route for each cable High Cable 50 CABLE DIAGRAM 4 4 1 2 1 2 5 5 5 4 3 2 1 Press Cable 49 Low Cable 48 Short Cable 47 3 3 1 2 3 ...

Page 19: ...et of holes in the Pulley Plates Slack can also be removed by moving the 90mm Pulley 34 the Cable Trap 36 and the two Finger Guards 35 to the higher set of holes in the U brack et 43 Remove the M10 Nylon Locknut 68 and the M10 x 52mm Bolt 52 and reattach the Pulley the Cable Trap and two Finger Guards to the higher set of holes in the U bracket Finally slack can be removed from the cables by tight...

Page 20: ...20 NOTES ...

Page 21: ... Pulley Plate 45 2 Butterfly Grip 46 1 M10 x 100mm Bolt 47 1 Short Cable 48 1 Low Cable 49 1 Press Cable 50 1 High Cable 51 2 Large Spacer 52 6 M10 x 52mm Bolt 53 4 M10 x 46mm Bolt 54 2 M10 x 78mm Bolt 55 2 M10 x 65mm Bolt 56 1 M8 x 70mm Carriage Bolt 57 3 M10 x 70mm Bolt 58 2 M8 x 63mm Carriage Bolt 59 2 M10 x 65mm Carriage Bolt 60 1 M8 x 45mm Bolt 61 2 M6 x 43mm Bolt 62 1 M10 x 155mm Bolt 63 2 M...

Page 22: ...4 27 27 28 29 29 49 49 64 70 70 68 72 72 61 61 65 73 73 73 73 65 23 44 44 35 34 35 35 34 35 68 52 36 36 43 35 34 35 47 52 69 68 71 36 45 45 28 4 26 34 34 34 35 36 37 37 35 50 70 55 68 70 53 68 68 53 24 22 EXPLODED DRAWING A Model No WLEVSY1826 0 R0806A ...

Page 23: ...16 50 62 70 68 70 60 71 69 69 3 18 35 34 35 35 34 38 38 39 25 34 52 54 68 68 66 71 63 69 54 68 68 52 73 67 73 67 46 70 69 68 69 70 71 69 35 34 35 47 48 51 51 58 57 70 68 53 68 68 68 70 70 55 1 26 14 36 70 36 70 22 21 68 36 35 9 33 14 48 EXPLODED DRAWING B Model No WLEVSY1826 0 R0806A 23 ...

Page 24: ...7133 Fax 0 044 113 387 7125 Please provide the following information when ordering replacement parts the MODEL NUMBER of the product WLEVSY1826 0 the NAME of the product WESLO GYM 650 weight system the SERIAL NUMBER of the product see the front cover of this manual the KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING on pages 21 to 23 Part No 242337 R0806A Printed in...