West Control Solutions Pro-EC44, User Manual

Page 1: ...Pro EC44 2 Loop Graphical Profile Controller Recorder Pro EC44 User Guide 59540 2 ...

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Page 3: ...ol Solutions web site www west cs com Printed versions may be purchased from West Control Solutions or its representatives WARNING THE INTERNATIONAL HAZARD SYMBOL IS INSCRIBED ADJACENT TO THE REAR CONNECTION TERMINALS IT IS IMPORTANT TO READ THIS MANUAL BEFORE INSTALLING OR COMMISSIONING THE UNIT WARNING THIS SYMBOL MEANS THE EQUIPMENT IS PROTECTED THROUGHOUT BY DOUBLE INSULATION WARNING PRODUCTS ...

Page 4: ...forth in the relevant West instruction manuals sheet or sheets THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREIN AND ABOVE SET FORTH NO WARRANTY IS MADE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCTS Limitations West Control Solutions shall not be liable for any incidental damages consequential damages special damages or any...

Page 5: ... Installation 2 3 Field Upgrade Options 4 4 Electrical Installation 9 5 Powering Up 29 6 Messages Error Indications 31 7 Application Setup 33 8 Operation and Configuration Menus 36 9 Input Calibration Multi point Scaling 70 10 Digital Inputs 75 11 Cascade Control 78 12 Ratio Control 81 13 Redundant Input 83 14 Valve Motor Drive 3 Point Stepping Control 84 15 Setpoint Sources 86 16 Profiler 87 17 U...

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Page 7: ...allows the user to predefine up 255 segments shared amongst up to 64 Setpoint Profiles These control the setpoint levels for the control loop s over time increasing decreasing or holding their values as required When combined with the real time clock part of the Data Recorder option the profiling capabilities are expanded to allow automatic program start at a defined time and day Inputs are user c...

Page 8: ... more languages Examine the delivered items for damage or defects If any are found contact your supplier immediately Installation CAUTION Installation should be only performed by technically competent personnel It is the responsibility of the installing engineer to ensure that the configuration is safe Local Regulations regarding electrical installation safety must be observed e g US National Elec...

Page 9: ...ting temperature and that there is adequate airflow to prevent overheating Gasket Mounting Panel Clamp Ratchets Instrument Housing 1 Insert instrument into the panel cut out 2 Hold front bezel firmly without pressing on the display area and re fit mounting clamp Push the clamp forward using a tool if necessary until gasket compresses and instrument is held firmly in position Figure 2 Panel Mountin...

Page 10: ...r 3 717 01 PO2 W09 Dual Relay Output for plug in module slot 2 or 3 644 01 PO2 S20 Single SSR Driver Output for plug in module slot 2 or 3 717 02 PO2 S22 Dual SSR Driver Output for plug in module slot 2 or 3 644 02 PO2 T80 Triac module Output for plug in module slot 2 or 3 647 01 PO2 W08 24VDC Transmitter Power Supply for module slot 2 or 3 642 01 MODULE SLOT A PA1 W03 Digital Input for plug in mo...

Page 11: ...ld be replaced by a technically competent technician 1 Grip the edges of the front panel there is a finger grip on each edge and pull it forwards approximately 10mm until the Front Panel Removal Latch prevents further movement The purpose of the latch is to prevent removal of the instrument without the use of a tool 2 The Front Panel Removal Latch must be pushed down to allow removal of the instru...

Page 12: ...to reconfigure some hardware options in the field by changing the plug in modules in slots 1 2 3 A located on the power supply and 1st universal input boards The main boards display CPU power supply inputs 1 2 and digital input USB are factory fitted but may be removed while reconfiguring the plug in modules Take care when re fitting these boards Observe the power supply board transformer colour a...

Page 13: ...n C and or 2nd Input Base Option 2 boards if present CAUTION Check for correct orientation of the modules and that all pins are located correctly Replacing the Instrument in its Housing CAUTION Before replacing the instrument in its housing ensure that all power has been removed from the rear terminals With the required option modules correctly located into their respective positions the instrumen...

Page 14: ...these features will be enabled during manufacture Controllers supplied without the Profiler option installed can be upgraded in the field by purchasing a licence code number from your supplier A unique code must be purchased to enable profiling on each controller that requires it Entering the Profiler Enable Code Hold down the L and D keys during the power up splash screen Using the D or U keys en...

Page 15: ...sure that the AC neutral is at or near ground earth potential A proper neutral will help ensure maximum performance from the instrument 4 Consider using a separate isolation transformer to feed only the instrumentation A transformer can protect instruments from noise found on the AC power supply Cable Isolation Protection Four voltage levels of input and output wiring may be used with the unit 1 A...

Page 16: ...t have surge suppressors supplied Resistance Capacitance RC networks and or Metal Oxide Varistors MOV may be added Inductive coils MOVs are recommended for transient suppression in inductive coils Connect as close as possible in parallel to the coil Additional protection may be provided by adding an RC network across the MOV Figure 5 Transient suppression with inductive coils Contacts Arcing may o...

Page 17: ...ocouple types are identified by their wires colour and where possible the outer insulation as well There are several standards in use throughout the world but most regions now use the International IEC584 3 standard The table below shows the wire and sheath colours used for most common thermocouple types The format used in this table is THERMOCOUPLE WIRE COLOUR CHART Type International IEC584 3 US...

Page 18: ...allation in an enclosure that provides adequate protection against electric shock The isolation switch should be located in close proximity to the unit in easy reach of the operator and appropriately marked WARNING This symbol means the equipment is protected throughout by double insulation All external circuits connected must provide double insulation Failure to comply with the installation instr...

Page 19: ... Note The wiring diagram below shows all possible combinations to the main connections numbered 1 to 24 in the centre of the case rear The actual connections required depends upon the features and modules fitted Figure 7 Central Terminals 1 to 24 WARNING CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECT VOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY ...

Page 20: ...er Terminal Connections Note The wiring diagram below shows the Central Terminals numbered 25 to 42 at the sides of the case rear Connections for the 2nd Input Base Option 2 and Digital Input C are shown The actual connections required depends upon the features and modules fitted Figure 8 Outer Terminals 25 to 42 ...

Page 21: ...Connect the line and neutral as illustrated via a UL listed fuse type 250V AC 1Amp anti surge and a two pole IEC60947 1 IEC60947 3 compliant isolation switch circuit breaker located within easy reach of the operator and appropriately marked If relays switch mains voltage this should be separate from the instruments mains supply Figure 9 Mains Power Connections Power Connections 24 48V AC DC Powere...

Page 22: ...strument terminals avoiding joints in the cable if possible Where joints are made special thermocouple connectors must be used Failure to use the correct wire type and connectors will lead to inaccurate readings Ensure correct polarity of the wires by cross referencing the colours with the thermocouple reference table above Figure 11 Input 1 Thermocouple Connections Universal Input 1 Connections P...

Page 23: ...e 2nd Universal Input can be used as a second process control loop for two control loops or used in conjunction with input one in more complex single control loops Universal Input 2 can be connected to thermocouples resistance temperature detectors potentiometers analogue mA mV or V DC signals The settings are in the Input 2 Configuration sub menu Connections for the various types are shown below ...

Page 24: ...left unconnected This wire should be cut short or tied back so that it cannot contact any of the terminals on the rear of the instrument Universal Auxiliary Input 2 Connections Linear Volt mV or mA input The optional auxiliary or 2nd universal input supports the following linear analogue signals 0 to 50mV 10 to 50mV 0 to 5V 1 to 5V 0 to 10V 2 to 10V 0 to 20mV 4 to 20mA from any suitable source Vol...

Page 25: ...tched and fused Figure 18 Relay Output 4 Connections Base Option 1 Linear Output 6 Part of base option 1 Output 6 is an optional linear mV V DC analogue output The type range are selectable from 0 to 5 0 to 10 2 to 10V 0 to 20 or 4 to 20mA Figure 19 Linear Output 6 Connections Base Option 2 Base Option 2 provides one or two factory fitted outputs An optional relay designated as Output 5 and an opt...

Page 26: ...ngeable with those in slot 2 or 3 Their function is set in the Output Configuration sub menu Connect as illustrated below Plug in Module Slot 1 Single Relay Output Module If fitted with a single relay output module connect as shown The relay contacts are SPDT and rated at 2 amps resistive 240 VAC If it is used to switch mains voltages the supply should be separate from the instrument supply and sh...

Page 27: ... all other inputs and outputs Figure 25 Plug in Module Slot 1 Linear Voltage mADC Module Plug in module slot 2 Connections A selection of plug in modules are available for Module Slot 2 They are interchangeable with slot 3 but not slot 1 They can be fitted during manufacture or purchased and fitted later by the user Modules in slot 2 are designated Output 2 and for dual modules Output 2A and 2B Th...

Page 28: ...ot 2 Dual Relay Module Plug in Module Slot 2 Single SSR Driver Output Module If fitted with a single SSR Driver output module connect as shown The 10V DC pulse signal load resistance 500 ohms is isolated from all inputs outputs except other SSR drivers Figure 28 Plug in Module Slot 2 Single SSR Driver Module Plug in Module Slot 2 Dual SSR Driver Output Module If fitted with a dual SSR Driver outpu...

Page 29: ...t fit in slot 2 if one is already fitted in slot 3 Figure 31 Plug in Module Slot 2 Transmitter Power Supply Module Plug in Slot 3 Connections A selection of plug in modules are available for Module Slot 3 They are interchangeable with slot 2 but not slot 1 They can be fitted during manufacture or purchased and fitted later by the user Modules in slot 3 are designated Output 3 and for dual modules ...

Page 30: ...ot 3 Dual Relay Module Plug in Module Slot 3 Single SSR Driver Output Module If fitted with a single SSR Driver output module connect as shown The 10V DC pulse signal load resistance 500 ohms is isolated from all inputs outputs except other SSR drivers Figure 34 Plug in Module Slot 3 Single SSR Driver Module Plug in Module Slot 3 Dual SSR Driver Output Module If fitted with a dual SSR Driver outpu...

Page 31: ...y at 22mA max Only one TxPSU is supported do not fit in slot 3 if one is already fitted in slot 2 Figure 37 Plug in Module Slot 3 Transmitter Power Supply Module Plug in Slot A Connections A selection of plug in modules are available for Module Slot A They can be fitted during manufacture or purchased and fitted later by the user Depending on their functions they are setup Input or Communications ...

Page 32: ...sed is Modbus RTU Isolated from all inputs outputs Carefully observe the polarity of the A Rx Tx ve and B Rx Tx ve connections Figure 39 Plug in Module Slot A RS485 Serial Communications Module CAUTION External computing devices connected to the communications port should comply with the standard UL 60950 Plug in Module Slot A Single Digital Input Module If a digital input module is fitted it prov...

Page 33: ...t panel Option C Connections Multiple Digital Input Module If the Multiple Digital Input option is fitted the connections are as illustrated The 8 opto isolated inputs each have a positive input terminal and share a common negative terminal The inputs are held high with internal pull up resistors so may be connected to either voltage free contacts e g from a switch or TTL compatible signals Logic ...

Page 34: ...mum motor voltage when using them in this way is therefore 120V unless interposing relays are used Interposing relays or other devices used to control the valve must themselves be rated for twice the motor supply voltage Figure 42 Interlocking of Valve Motor Drive Relays CAUTION The windings of a valve motor effectively form an autotransformer This has a voltage doubling effect when power is appli...

Page 35: ...section on page 43 At all other times the instrument returns to the normal operation mode once the self test procedure is complete Front Panel Overview The illustration below shows an instrument fitted with the optional USB socket located to the right of the four keypad buttons Clean the front panel by washing with warm soapy water and dry immediately If the USB option is fitted close the port cov...

Page 36: ...ore the value displayed In menus and configuration choice screens this key moves to the next item on the list Editable values can be decreased by pressing this key Holding the key down speeds up the change In Trend views this key moves the Cursor Line back through the stored data points In menus and configuration choice screens this key moves to the previous item on the list Editable values can be...

Page 37: ...ical processes from sensor faults This may be the result of a failed sensor a broken connection or an input circuit fault In this condition the control outputs go to the pre set power value see Control Configuration page 50 CAUTION Correct the signal wiring problem to continue normal operation Un Calibrated Input Detection The instrument is fully calibrated during manufacture If a fault occurs and...

Page 38: ...t the bottom of the profile status screen USB Data Transfer Failure message If the instrument cannot successfully write to the USB memory stick the message Data Transfer Failure will be displayed Check that there is adequate disk space on the memory stick then retry If the instrument cannot successfully read data from the USB memory stick the message Data Transfer Failure will also appear Check th...

Page 39: ...complex applications where the wizard is not sufficient consideration must be given to the following fundamental questions If fitted how will the 2nd input be used One loop only if the 2nd input not fitted or not used in this application Two independent control loops see page 50 Valve feedback for loop 1 see page 85Error Bookmark not defined A redundant backup for the 1st input see page 83 Cascade...

Page 40: ...ion Input 2 Usage Feedback Valve Motor Drive Control Select VMD TPSC Control Redundant Input 2 Configuration Input 2 Usage Redundant Input Standard PID Control Select Control Standard Primary Only Control Type Single Primary Secondary Control Type Dual Valve Motor Drive Control Select VMD TPSC Control Cascade Input 2 Configuration Input 2 Usage Standard AND Loop 1 Master Configuration Control Mode...

Page 41: ... scaling see page 70 Digital input functions see page 75 Which other features are to be used Data Recorder see page 97 Serial Communications see page 109 USB Interface see page 96 Once you have an understanding of your application and how the controller will be used continue on to the configuration and use section below CAUTION Configuration commissioning must be completed before proceeding to Ope...

Page 42: ... views Optional operator mode screens are marked in the screen lists Some screens will persist until the user navigates away others will time out back to the base screen If required all Operation Mode parameters can be made read only see Display Configuration on page 59Error Bookmark not defined Otherwise parameters such as setpoints can be adjusted within their configured limits WARNING DURING NO...

Page 43: ... Graph 0 100 primary 100 primary secondary 1 LOOP OPERATION Default LED indicator functions are PRI SEC TUNE ALARM the functions and their labels can be altered only with the PC configuration software In valve motor drive mode the power bar graph is replaced by valve Open Stop Close unless the 2nd input is used for position feedback where it shows 0 to 100 valve position In manual mode the effecti...

Page 44: ...RI SEC TUNE ALARM the functions and their labels can be altered only with the PC configuration software In manual mode the ratio setpoint value is replaced by the Manual Power and the label MAN If control is disabled the effective setpoint value is replaced by OFF Operator Profile Control Allows the operator to control the defined profiles If a profile is running the choices are Do Nothing Abort P...

Page 45: ... slave loop between automatic and manual control modes Switching between these modes uses Bumpless Transfer only shown if set to do so in Display Configuration When using standard PID control Manual mode replaces the Setpoint display with a 100 to 100 power output level value labelled Man The D or U keys are used to adjust the manual power value When using VMD control Manual mode replaces the Setp...

Page 46: ...e automatic control loop It also ignores any output power limits valve open close limits and the control enable disable setting The operator is responsible for maintaining the process within safe limits Note In manual mode a running profile will hold if it is controlling the setpoint of loop 2 until automatic control is reselected Setpoint Value Display Adjustment Loop 2 View and adjust the main a...

Page 47: ... Scale Value Cursor Line Process Variable Trend PV Value At Cursor Line Setpoint Trend dotted Trend Lower Scale Value Loop No Time Markers 10 samples per marker Sample Interval or time at cursor line TREND VIEW Trend views can be shown of each loop They are auto scaling graphs with alarm indication and other process information The trend can be set to show the process variable only the process var...

Page 48: ...ged to new values If the Configuration Mode lock code is lost refer to Lost Lock Codes on page 69 MAIN MENU OPTIONS Operation Mode The normal operation screens displaying the process and setpoint values selection adjustment of the setpoints auto manual control alarm event status trend views data recorder and profile information Setup Wizard An easy step by step parameter setup for simple applicati...

Page 49: ...us bypassing the Wizard Manual entry to the Setup Wizard To select the Setup Wizard from the Main Menu Hold down Rand press U to enter the Main Menu Press D or U to select Setup Wizard Press R to enter the Setup Wizard Navigating in the Setup Wizard Press R to move forward or L to move backwards through the screens Press D or U to change the value as required Holding down R or L for more than 1 se...

Page 50: ...rised to do so Supervisor Mode is entered from the Main Menu Hold down Rand press U to enter the Main Menu Press D or U to select Supervisor Mode Press R to enter the Supervisor Mode Navigating in Supervisor Mode Press R to move forward or L to move backwards through the screens Press D or U to change the value as required The next previous screen follows the last parameter If no further changes a...

Page 51: ...u Press D or U to select Configuration Menu Press R to enter the Configuration Menu Navigating the Configuration Menu Configuration contains sub menus to set up the Inputs Control Outputs Alarms Communications Recorder Clock Display and Lock Codes There is also an option to reset the instrument to its factory default settings The Input and Control sub menus contain further sub menus with configura...

Page 52: ...etween the scaled input limits Each breakpoint has a value for the input signal and the value to display when the input is at that value A Scaling Point set to 100 input ends the scaling sequence Display Value n CJC Enable Disable Enables disables internal thermocouple Cold Junction Compensation If disabled external compensation will be required for thermocouples The default value is Enabled Input...

Page 53: ...t minimum and maximum values Min span 100 units Scaled Input Upper Limit Multi Point Scaling Enable Enables or disables multi point scaling This allows up to 15 point input linearization for DC signals not possible with temperature sensor inputs Scaling Point n If multi point scaling is enabled up to 15 breakpoints can scale input vs displayed values between the scaled input limits Each breakpoint...

Page 54: ... point calibration Choose a value close to the highest level used in the application Calibration High Offset The adjustment value for the 2nd high point when using 2 point calibration Ve values add to Ve values subtract from measured input at this point Calibration Reminder Calibration reminder Sub menu Press D R to return to Input Menu Calibration Reminder Enable Disable Enables disables the Cali...

Page 55: ...0 to 3 0 to 7 0 to 15 0 to 31 0 to 63 BCD 0 to 1 0 to 3 0 to 7 0 to 9 0 to 19 0 to 39 0 to 63 Any inputs chosen for profile selection are not available for other uses refer to the Digital Inputs on page 75 Configure Digital Inputs Select any available digital input or soft digital input to be configured for use The current status of each is shown as Assigned or Unused Soft Digital Input n Digital ...

Page 56: ...ignores any output power limits valve open close limits and the control enable disable setting The operator is responsible for maintaining the process within safe limits Control Type Select Single Control for primary control only e g heating only or cooling only or Dual for primary and secondary control outputs e g heating and cooling Dual is not possible with Ratio or VMD Control Primary Control ...

Page 57: ...t overshoot Caution If set too low control deviation can occur the process settles but is offset above or below the setpoint It this is observed increase the value until the deviation error is removed Ratio SFAC The nominal ratio scaling factor used for Stoichiometric Ratio Control in burner fuel air control applications Adjustable from 0 010 to 99 999 refer to the Ratio Control section on page 81...

Page 58: ... the controller will attempt to drive the valve to in VMD Control Mode Adjustable from 0 0 fully closed to the valve open limit 1 Only possible if the 2nd input is used for valve feedback Valve Sensor Break Action The direction to drive the valve if the process input signal or an active remote setpoint input is lost The default action is to drive the valve closed Applies to VMD Control Mode only D...

Page 59: ...Caution Manual mode overrides the automatic control loop It also ignores any output power limits valve open close limits and the control enable disable setting The operator is responsible for maintaining the process within safe limits Control Type Select Single Control for primary control only e g heating only or cooling only or Dual for primary and secondary control outputs e g heating and coolin...

Page 60: ...y Cycle Time The primary power cycle time Adjustable from 0 5 to 512 seconds Applied for time proportioned primary relay SSR driver or triac control outputs Not used for VMD Control modes Secondary Cycle Time The secondary power cycle time when dual control is used Adjustable from 0 5 to 512 seconds Applied for time proportioned primary relay SSR driver or triac control outputs Not used for VMD Co...

Page 61: ...lue between the limits set Setpoint Upper Limit The maximum allowable setpoint value Adjustable within the scaled input limits but cannot be below the setpoint lower limit Applies to local remote and profile setpoints Caution Set to safe values for the process Operators can adjust local setpoints to any value between the limits set Setpoint Ramp Rate Setpoint Ramp Rate value adjustable from 1 to 9...

Page 62: ... logical AND combination Output n Latch Enable w If enabled an output will remain latched ON even if the condition that caused it to be on is no longer present and remains latched even if the instrument is powered off on The output latch must be reset to turn it off Note An output cannot reset if the condition that caused it to turn on is still present Output n Lower Retransmit Limit w The display...

Page 63: ...es if no response is seen in loop n after this time following the saturation of its power output Only seen if an alarm is set for control loop type Control n Loop Alarm Time w The time max 99 59 mm ss for loop n to begin responding after PID power output reaches saturation if a manual loop alarm type is configured COMMUNICATIONS CONFIGURATION SUB MENU SCREENS No Communications Warning If Communica...

Page 64: ...cording will overwrite previous recordings in memory starting with the oldest data first Download the previous data before selecting this option Recording Sample Interval Recording of the selected data will happen once every sample interval From every 1 2 5 10 15 30 Seconds or 1 2 5 10 15 30 Minutes The recording interval does not affect Trend View sample rates Note Shorter intervals reduce the po...

Page 65: ...eration Mode to be Read Write or Read Only where screens can be seen but the values cannot be changed Display Colour From Red only Green only Red to Green on Alarm or Green to Red on Alarm Red to Green if Output Latched or Green to Red if Output Latched Invert Display Standard or Inverted display image Display Contrast Screen contrast 10 and 100 to improve clarity 100 maximum contrast Loop 1 Trend...

Page 66: ... notification is shown if a USB memory stick is inserted or removed from the USB port The USB Menu will automatically be offered after insertion The USB menu can also be accessed from the Main Menu Entry into the USB Menu CAUTION Do not remove the memory stick from the USB port whilst a Data Transfer to or from the USB stick is in progress Data loss or corruption may result The USB Menu is entered...

Page 67: ... recordings being over written an error message is shown if the folder name entered already exists Writing Profile Configuration or Log An animated screen is shown the files are being written Caution Do not disconnect USB device until completed Data loss or corruption may result Transfer Successful Confirmation that the data transfer to the USB stick completed correctly Press R to continue Transfe...

Page 68: ...immediately to the next previous screen accepting ALL values as shown Press D or U to select or change the value as required The next previous screen follows the last parameter If no further changes are required hold down R or L 1sec to skip straight to next previous screen accepting ALL values shown Hold down Rand press U to return to the Main Menu Scrolling Help Text is shown at the bottom of th...

Page 69: ...ed Refer to the Profiler section on page 87 for more details about the profiler Entry into the Profiler Setup Menu The Profiler Setup Menu is entered from the Main Menu Hold down R and press U to enter the Main Menu Press D or U to select the Profiler Setup Menu Press R to enter the Profiler Setup Menu Navigating the Profiler Setup Menu Press R to move forward or L to move backwards through the sc...

Page 70: ...ce the profile has been created Note the segment type and time settings are common to both loops Some segment types are not available with 2 loop profiling Profile Starting Point The setpoint value used at the beginning of the first segment From Current Setpoint or Current Process Variable The setpoint starts from the measured PV s or effective setpoint s of the process as it begins running Profil...

Page 71: ...nt type is Loop enter the segment to loop back to Note Two Loop backs cannot be set to cross each other Loop 1 Auto Hold Type The auto hold type for this segment to ensure loop 1 tracks the setpoint From None no auto hold Above Setpoint hold if too high only Below Setpoint hold if too low only or Band hold if too high or low Loop 1 Auto Hold Band Value The distance loop 1 can be from setpoint Beyo...

Page 72: ...ile above Note The new segment type cannot be set to Join End or Repeat Sequence Then End Use Delete to change the end position Delete A Segment Choose the profile then the segment to be deleted from the lists provided End Join or Repeat segments cannot be deleted Delete A Profile Choose the profile to be deleted from the list of names is provided The user is prompted confirm the deletion Delete A...

Page 73: ...g in Module Information Lists the type plug in modules types in Slots 1 2 3 or A see page 4 for a full list of field upgradeable plug in options Base Options Lists factory fitted base options from 2nd Universal Aux input Output 4 5 Relay Output 6 7 Linear mA V DC Optional Features Lists which other optional features are fitted enabled from Profiler USB Port Data Recorder and 8 Digital Inputs Firmw...

Page 74: ... Automatic Tuning Mode Unlocking Enter correct code number to access the Automatic Tuning Menu Factory Default value is 10 Control loop 1 or 2 Select which control loop you want to tune if unit has 2 control loops Cascade Mode To pre tune a cascade slave select open cascade Note When slave tuning is completed repeat choosing open cascade to tune the master Pre Tune Method From Pre Tune Standard or...

Page 75: ...unctions or the labels using the PC Configuration Software If LED 3 is used as a TUNE indicator it flashes while pre tune is operating and is continuously on whilst self tune is operating If both pre tune and self tune are engaged the TUNE indicator will flash until pre tune is finished and is then continuously on Note Pre tune will flash the LED instead of turning it on but flashing will be obscu...

Page 76: ...Base Calibration Adjustment below if you think this may be required Calibration Reminder If the Data Recorder feature is fitted a calibration reminder can be set for a future date From this date a daily reminder is shown and shown at every start up until a new date has been set This is useful in applications that require a regular check of the measured accuracy see Input Configuration Sub Menu Scr...

Page 77: ...bration screen a Enter the desired high point as the Calibration High PV value b Enter an equal but opposite value to the observed error as the Calibration High Offset to correct the error at the high point This example shows a positive Low Offset and a negative High Offset For example If the process displays a low end error where 0 5 displays as 0 0 an offset of 0 5 corrects the value to 0 5 A hi...

Page 78: ...stment Calibration of each input type is carried out during manufacture This can be verified in the Service and Product Info screens Re calibration of the internal base values is possible but should only be attempted by qualified personnel as it overwrites the factory calibration For most applications base re calibration is not required during the lifetime of the instrument WARNING BASE CALIBRATIO...

Page 79: ...ponds to a basic input type Note The 50mV calibration phase MUST always be calibrated before calibration of the thermocouple input INPUT CALIBRATION PHASES Type Signal 0 05 error Cable Type Input 1 Terminals Input 2 Terminals Milli volt 50 mVDC Copper Wire 2 3 6 7 Voltage 10 VDC Copper Wire 2 3 6 7 Milliamps pt 1 0 mADC Copper Wire 3 1 7 5 Milliamps pt 2 20 mADC Copper Wire 3 1 7 5 RTD 200 ohm Cop...

Page 80: ...hases are calibrated For each phase ensure that the correct input is applied using the appropriate connections 9 If the instrument has 2 process inputs when the first input sequence completes the Input 2 Calibration Status screen is displayed Repeat the procedure from 3 above for this input 10 Once calibration is complete recorder versions will ask for a Calibration Reminder Date If required this ...

Page 81: ... is always off at power up except if auto pre tune is enabled but other edge sensitive functions retain their power off status at power on See the tables below for details Open contacts 5000Ώ or 2 to 24VDC signal Logic High logic low if inverted Closed contacts 50 Ώ or 0 6 to 0 8VDC signal Logic Low logic high if inverted CAUTION The response time is 0 25 seconds Signals applied for less than this...

Page 82: ...s Each input can only perform a single function The possible functions are listed below Single Functions Digital inputs can often work in parallel with equivalent menus where either can change function status In the table below Level Sensitive Where a High or low signal sets the function status Edge Sensitive High Low or Low High transition changes the function status Pre Tune is always off at pow...

Page 83: ...suming non inverted Profiles are numbered 0 to 63 Select inputs C1 to Cn for the required number of profiles from the table C1 C1 to C2 C1 to C3 C1 to C4 C1 to C5 C1 to C6 C1 to C7 Binary 0 to 1 0 to 3 0 to 7 0 to 15 0 to 31 0 to 63 BCD 0 to 1 0 to 3 0 to 7 0 to 9 0 to 19 0 to 39 0 to 63 Using Binary To Select Profile Numbers Selection of profiles is via a simple binary bit pattern C1 is the least...

Page 84: ...de control is only available on models fitted with the 2nd control loop The master loop uses input 1 and the slave loop uses input 2 Example Cascade Application In this example the controlling actuator is a heater indirectly heating the product via an oil jacket The maximum input to the slave represents 300ºC thus restricting the jacket temperature At start up the master compares the product tempe...

Page 85: ...e is also bumpless CAUTION The master process value is not under control when the cascade is open but will be affected by the slave process The operator is responsible for maintaining safe conditions Manual Mode The controller can be put into manual mode via digital inputs or menu selection switching from normal operation to direct control of the slave loop s correcting variable Manual power is ad...

Page 86: ...cade Control menu breaking the link between the master and slave loops 2 Set the slave controller setpoint manually to the appropriate value for your application 3 Tune the slave for relatively fast control proportional only is often sufficient 4 Select Cascade Closed from the Cascade Control menu to link the master and slave loops then tune the master slave combination ...

Page 87: ... set so that there are no flammable residues in the waste gas Figure 48 Ratio Control Example It is normal in this application to display the process value and setpoint as relative values rather than the physical ratio or absolute values A scaling factor is set such that the displayed value will be 1 00 at the correct stoichiometric ratio for the application Inputs 1 and 2 are configured and scale...

Page 88: ...s value is calculated from the physical ratio divided by SFac Like the setpoint this is displayed as relative value E g if SFac is 10 with 59 5m3 h airflow measured at x1 0 5m3 h atomising air applied at NO and 6m3 h fuel is measured at x2 the instantaneous process value would be If fuel flow remained at 6m3 h and the setpoint was adjusted to 1 05 5 excess air the controller would increase the x1 ...

Page 89: ... 1 has a signal break alarm configured it will activate but any other process input or control status alarms seamlessly switch to the 2nd input The 2nd input continues to be used until the signal to input 1 is restored Note The user may not even be aware of a sensor fault so it is strongly recommended that signal break alarms are configured for both inputs to provide a notification if problems occ...

Page 90: ...rol Mode to Standard Special Wiring Considerations for Valve Motor Control Valve motor drive mode must have two identical outputs assigned to position the valve One to open and one to close the valve These outputs can be two single relays two triacs two SSR drivers or one dual relay but it is recommended to use two single relays SPDT change over contacts and to interlock the wiring as shown This p...

Page 91: ...ve position Flow meters typically have linear 0 20 4 20mA or 0 5 0 10V signals To display the position flow signal the 2nd input is must be configured for this purpose The input is adjusted and scaled to show 0 to 100 representing valve fully closed to fully open or a flow rate equating to fully closed to fully open The valve position scaling parameters are set in the Input Configuration sub menus...

Page 92: ...t settings Loop 1 Profile Setpoint When in profile control mode the selected profile always provides the active setpoint source for loop 1 see page 87 Once profile control mode is exited the selected main or alternate setpoint for loop 1 becomes active again Loop 2 Setpoint Sources Loop 2 can have a Main local setpoint set from the keypad and an Alternate setpoint The alternate setpoint source can...

Page 93: ...y to all profiles They enable or disable profile editing while running and automatic starting of the selected profile if it has been configured with a delay or day time start trigger If delay or day time start triggers are disabled profiles can only be manually started and this is with immediate effect even if they have a delay or day time trigger defined If delay or day time start triggers are en...

Page 94: ...are shown in the profile status bar graph until the profile begins running Note Profiles outside current setpoint limits will not run A profile not valid error shows if you attempt to run a profile under these circumstances PROFILE 1 PROFILE 9 Seg 1 Target SP Ramp Time Rate Starting Setpoint Start Trigger Step End Timer or Delay Dwell Join Profile 1 to Profile 9 Figure 49 Profile Starting and Stan...

Page 95: ...Hold settings and target setpoints are independent for each loop but the segment types and time settings are the same 2 LOOP PROFILE Independent Setpoints Loop 1 Loop 2 Seg Nos Both loops on same time base Seg shows a ramp and a dwell with the shared time base The ramp direction can be different Seg and although one loop cannot ramp while the other dwells a dwell is achieved by a ramp with its fin...

Page 96: ...point value s Once the hold condition is stopped the Ramp or Dwell continues The user can request that the profile holds or it can be instigated automatically Note A running segment will hold if the operator or a digital input instructs it to It can also hold due to auto hold if one of the profile control loops is disabled if a cascade is set to open or if manual control is selected A Hold Segment...

Page 97: ...d can be configured to hold the profile if the process goes beyond the hold band Above The Setpoint only Below The Setpoint only or it can be set to Band either side of the setpoint Note For two loop profiles either loop can cause the profile to hold The entire profile i e both loops will be held if either process is outside of its auto hold band It continues only when both loops are back within t...

Page 98: ...ion s The time taken to complete the ramp is increased by the time taken by the Auto Hold Profile Cycles Repeat Sequences A profile can be configured to run itself from 1 to 9999 times or continuously using the Profile Cycles setting A profile ending with Repeat Then End will run the entire sequence of profiles again from 1 to 9999 times before ending PROFILE 4 PROFILE 31 PROFILE 7 Join Profile 4 ...

Page 99: ...failed B End the profile and use Controller Setpoint value s C End the profile with the Control outputs off setpoint value replaced by OFF D Restart the profile again from the beginning E Continue profile from the point it had reached when the power failed Figure 55 End Abort and Recovery Actions Note Recorder versions always use option E Continue profile if the off time is less than the Profile R...

Page 100: ...profile segment data The possible profile end actions are explained below Possible Profile End Actions See note below C A E At profile end maintain the Final Setpoint value s of the last segment B At profile end exit Profiler Mode and use the Controller Setpoint value s C At profile end remain in Profiler Mode with the Control outputs off Figure 56 Profile End Action Note Note When using two loop ...

Page 101: ...e possible abort options are explained below Possible Profile Abort Actions See note below A E Abort the profile and maintain the value of the setpoint at the time of the abort B Abort the profile and exit Profiler Mode using the Controller Setpoint value C Abort the profile and remain in Profiler Mode with the Control outputs off Figure 57 Profile Abort Action Note When using two loop profiles th...

Page 102: ...k CAUTION If the file name already exists data will be overwritten DEVICE This folder must be located in the Root of the USB memory stick CONFIG Configuration files bct PROFILE Profile program files pfl RECORDER Recorder log folders files The user is asked for a new recorder sub folder name before transferring recorder data to USB The instrument stores the log files csv in this folder Note To spee...

Page 103: ... 30s intervals More values or faster sample rates reduce the duration proportionally Note If recorded each alarm event change forces an extra sample to be recorded reducing the remaining recording time available If these are likely to change often take this into account when determining if there is sufficient memory available Recorder Control and Status Options for starting stopping recordings inc...

Page 104: ...entifying the source instruments serial number the date of the file upload and descriptions of the data columns The data columns seen depends on the data selected to record but will always include the date and time of each sample The date format follows the instrument date format selection Date en is dd mm yyyy and Date us is mm dd yyyy Note Analysis with the PC software is limited to 8 analogue c...

Page 105: ...Gain Scheduling can be employed Gain scheduling bumplessly switches PID sets automatically at successively higher setpoint or process values giving optimal control across a wide range of process conditions This is explained in the diagram below PID set 1 is used from the scaled input lower limit until the breakpoint for set 2 is passed and that set becomes active Set 2 is then used until the break...

Page 106: ...e and the controller is optimised for PI control In standard control mode PI D are all calculated which may not suit all processes There are two pre tune modes with different process test points The first is Standard Pre Tune which tests the process response half way from the activation point the process value when pre tune began running to the current setpoint The second type is Pre Tune at Value...

Page 107: ... control mode Self Tune If engaged self tune uses a pattern recognition algorithm to continuously monitor and adjust for control deviation It optimises the tuning by applying new PID terms to the current Active PID set while the controller is operating In VMD control mode derivative is not applied by self tune and the controller is optimised for PI control Figure 59 Self Tune Operation The diagram...

Page 108: ...djust if required 2 Set the setpoint to the normal operating value for the process or to a lower value if an overshoot beyond this value might cause damage 3 Select On Off control i e set the primary proportional band to zero 4 Switch on the process The process variable will rise above and then oscillate about the setpoint Record the peak to peak variation P of the first cycle i e the difference b...

Page 109: ...y Proportional Band increase its value If the process appears to be over damped slow to respond in the region of the secondary proportional band decrease its value 4 When the PID tuning values have been determined if there is a disturbance to the process variable as control passes from one proportional band to the other set the Overlap Deadband parameter to a positive value to introduce some overl...

Page 110: ...is tuning method is used when controlling devices such as dampers modulating valves or motor speed controllers It applies equally to modulating valves with their own valve positioning circuitry or in VMD mode where the instrument directly controls the valve motor see Valve Motor Drive 3 Point Stepping Control on page 14 It determines values for the primary proportional band and integral time const...

Page 111: ...used to tune PID loops Set Derivative to approx Ta 4 Figure 61 Manually Tuning PI Control The controller is now tuned Fine tuning may be required to optimise the controllers response Apply power to the load Does the PV continuously oscillate END Note the time interval Ta START Multiply P Pb setting by 1 5 Set Int T Ta Are the Oscillations decaying to zero Multiply P Pb setting by 1 5 Note the peri...

Page 112: ...t indicates it may be too long for the process Decrease the cycle time and re check the period of oscillation if it has changed to match the new cycle time this confirms that the time is too long If the control actuators will accept it continue reducing the cycle time until the process stabilises or no further improvement is seem Recommended times Relays 10 seconds SSR Driver 1 second Proportional...

Page 113: ...Derivative Time Constant Initially set the derivative to between 1 4th and 1 10th of the Integral time value Increase the derivative time if the process overshoots undershoots Increase it a little at a time but if the process becomes unstable decrease it until the oscillation stops Induce a load disturbance or make a setpoint change to verify that the process stabilises If not decrease the value s...

Page 114: ...tion error is removed Anti Wind up Too Small Overshoots setpoint before settling Too Short Slow to setpoint or offset above below setpoint Manual Reset For proportional only control after making all other adjustments if a positive control deviation error exists process is offset above the setpoint reduce the manual reset until the error is eliminated If there is a negative error process is offset ...

Page 115: ...nsfer recorder or profile files via a USB memory stick RS485 Configuration The RS485 address bit rate and character format are configured via the front panel from the Comms Configuration sub menu or by using the PC Configurator software Data rate 4800 9600 19200 38400 57600 or 115200 bps Parity None default Even Odd Character format Always 8 bits per character Device Address See below RS485 Device...

Page 116: ...elease the transmission line within 3 character times of the last character in a message Note Three character times is approximately 0 25ms at 115200 bps 0 51ms at 57600 bps 0 75ms at 38400 bps 1 5ms at 19200 bps 3ms at 9600 bps and 6ms at 4800bps Data is encoded for each character as binary data transmitted LSB first For a QUERY the address field contains the address of the slave destination The ...

Page 117: ...s below the preceding device address value is assumed as is the correctly formed two byte CRC value at the end of the QUERY and RESPONSE frames Function 03 04 Read Holding Input Registers Reads current binary value of data at the specified word addresses QUERY Function 03 04 Read Holding Input Registers Func Code Address of 1 st Word Number of Words 03 04 LO LO HI LO RESPONSE Function 03 04 Read H...

Page 118: ...imum number of data bytes that can be written in one message is 253 bytes Function 23 Hex Read Write Multiple Registers 0x17 hex Reads and writes the requested number of consecutive words two bytes starting at the specified addresses QUERY Function 23 Hex Read Write Multiple Registers 0x17 hex Func Code 1 st Read Address Number of Words 1 st Write Address Number of Write Words Byte Count Values to...

Page 119: ... with 1 Decimal Place only the first decimal place value is included or an IEEE Motorola big endian Floating Point Number Where possible use floating point numbers especially if the values have more than one decimal place Parameter Register Address Listings Calculating Parameter Register Addresses Integer Only Integer 1 Floating Point Register Address Calculation hex Address Address 0x4000 Address...

Page 120: ...date Read Only Example with date set to 31 07 2012 Day 31 11111 Month 7 0111 Year 12 0001100 Bits 17 and higher are ignored when writing so 11111 0111 0001100 64396 decimal is just one of many possible numbers to write as 31 07 2012 and when reading the date back the number returned is 10 11111 0111 0001100 195468 decimal because bits 17 19 are 010 to represent Tuesday Universal Process Input 1 Pa...

Page 121: ...mum see Specifications section for input details Hex 0404 4404 8808 Input 1 Process Variable Offset Single Point Calibration PV Offset Dec 1029 17413 34826 RW Used for Single Point Calibration of input 1 Valid between the scaled input lower upper limits Hex 0405 4405 880A Input 1 Filter Time Constant Input 1 Process Input Filter Time Dec 1030 17414 34828 RW Valid between 0 0 and 512 0 Hex 0406 440...

Page 122: ...ts Hex 0423 4423 8846 Input 1 Scale Point 4 Multi Point Scaling Point 4 Dec 1060 17444 34888 RW Percentage of the scaled input where multi point scaling value 4 is applied 0 1 to 100 0 set to 100 ends scaling sequence at that point Hex 0424 4424 8848 Input 1 Display Point 4 Multi Point Scaling Display Value For Point 4 Dec 1061 17445 34890 RW Value to display at multi point scaling point 4 Valid b...

Page 123: ...RW Percentage of the scaled input where multi point scaling value 11 is applied 0 1 to 100 0 set to 100 ends scaling sequence at that point Hex 0432 4432 8864 Input 1 Display Point 11 Multi Point Scaling Display Value For Point 11 Dec 1075 17459 34918 RW Value to display at multi point scaling point 11 Valid between the scaled input lower upper limits Hex 0433 4433 8866 Input 1 Scale Point 12 Mult...

Page 124: ... Low Offset value applied to the reading at the Low Calibration Point 0 0 to 100 0 Hex 043F 443F 887E User Calibration Point High Value Two Point Calibration High Point Dec 1088 17472 34944 RW The input value at which the High Offset will be applied Valid between input 1 scaled input lower upper limits Hex 0440 4440 8880 User Calibration High Offset Two Point Calibration High Offset Value Dec 1089...

Page 125: ...tion for input details Hex 044F 444F 889E Input 2 Scaled Input Upper Limit Scaling Value High Limit Dec 1104 17488 34976 RW Valid between input 2 range maximum and minimum see Specifications section for input details Hex 0450 4450 88A0 Input 2 Process Variable Offset Single Point Calibration PV Offset Dec 1105 17489 34978 RW Used for Single Point Calibration of input 2 Valid between the scaled inp...

Page 126: ...8 35036 RW Percentage of the scaled input where multi point scaling value 3 is applied 0 1 to 100 0 set to 100 ends scaling sequence at that point Hex 046E 446E 88DC Input 2 Display Point 3 Multi Point Scaling Display Value For Point 3 Dec 1135 17519 35038 RW Value to display at multi point scaling point 3 Valid between the scaled input lower upper limits Hex 046F 446F 88DE Input 2 Scale Point 4 M...

Page 127: ...quence at that point Hex 047C 447C 88F8 Input 2 Display Point 10 Multi Point Scaling Display Value For Point 10 Dec 1149 17533 35066 RW Value to display at multi point scaling point 10 Valid between the scaled input lower upper limits Hex 047D 447D 88FA Input 2 Scale Point 11 Multi Point Scaling Point 11 Dec 1150 17534 35068 RW Percentage of the scaled input where multi point scaling value 11 is a...

Page 128: ...which the Low Offset will be applied Valid between input 2 scaled input lower upper limits Hex 048A 448A 8914 User Calibration Low Offset Two Point Calibration Low Offset Value Dec 1163 17547 35094 RW The Low Offset value applied to the reading at the Low Calibration Point 0 0 to 100 0 Hex 048B 448B 8916 User Calibration Point High Value Two Point Calibration High Point Dec 1164 17548 35096 RW The...

Page 129: ...able Disable 8 Control 2 Pretune Enable Disable 9 Control 1 Selftune Enable Disable 10 Control 2 Selftune Enable Disable 11 Clear All Latched Outputs 12 Recorder Digital Start Stop Trigger 13 Profile Run Hold 14 Profile Abort 15 Profile Hold Release 16 Force Output 1 on off 17 Force Output 2 on off 18 Force Output 2B on off 19 Force Output 3 on off 20 Force Output 3B on off 21 Force Output 4 on of...

Page 130: ...ar Latch 25 Output 2B Clear Latch 26 Output 3 Clear Latch 27 Output 3B Clear Latch 28 Output 4 Clear Latch 29 Output 5 Clear Latch 30 Up Key Press Mimic 31 Down Key Press Mimic 32 Back Key Press Mimic 33 Right Key Press Mimic Digital Input C2 Usage Value Usage for Digital Input C2 Dec 10022 26406 52812 RW 0 Unused Hex 2726 6726 CE4C 1 Control 1 Enable Disable 2 Control 2 Enable Disable 3 Control 1...

Page 131: ... Disable 3 Control 1 Auto Manual 4 Control 2 Auto Manual 5 Control 1 Setpoint Selection 6 Control 2 Setpoint Selection 7 Control 1 Pretune Enable Disable 8 Control 2 Pretune Enable Disable 9 Control 1 Selftune Enable Disable 10 Control 2 Selftune Enable Disable 11 Clear All Latched Outputs 12 Recorder Digital Start Stop Trigger 13 Profile Run Hold 14 Profile Abort 15 Profile Hold Release 16 Force ...

Page 132: ...Output 2 on off 18 Force Output 2B on off 19 Force Output 3 on off 20 Force Output 3B on off 21 Force Output 4 on off 22 Force Output 5 on off 23 Output 1 Clear Latch 24 Output 2 Clear Latch 25 Output 2B Clear Latch 26 Output 3 Clear Latch 27 Output 3B Clear Latch 28 Output 4 Clear Latch 29 Output 5 Clear Latch 30 Up Key Press Mimic 31 Down Key Press Mimic 32 Back Key Press Mimic 33 Right Key Pres...

Page 133: ...gital Input C6 Usage Value Usage for Digital Input C6 Dec 10026 26410 52820 RW 0 Unused Hex 272A 672A CE54 1 Control 1 Enable Disable 2 Control 2 Enable Disable 3 Control 1 Auto Manual 4 Control 2 Auto Manual 5 Control 1 Setpoint Selection 6 Control 2 Setpoint Selection 7 Control 1 Pretune Enable Disable 8 Control 2 Pretune Enable Disable 9 Control 1 Selftune Enable Disable 10 Control 2 Selftune E...

Page 134: ...able 10 Control 2 Selftune Enable Disable 11 Clear All Latched Outputs 12 Recorder Digital Start Stop Trigger 13 Profile Run Hold 14 Profile Abort 15 Profile Hold Release 16 Force Output 1 on off 17 Force Output 2 on off 18 Force Output 2B on off 19 Force Output 3 on off 20 Force Output 3B on off 21 Force Output 4 on off 22 Force Output 5 on off 23 Output 1 Clear Latch 24 Output 2 Clear Latch 25 O...

Page 135: ...6 Output 3 Clear Latch 27 Output 3B Clear Latch 28 Output 4 Clear Latch 29 Output 5 Clear Latch 30 Up Key Press Mimic 31 Down Key Press Mimic 32 Back Key Press Mimic 33 Right Key Press Mimic Soft Digital 1 Usage Value Usage for Soft Digital Input S1 Dec 10036 26420 52840 RW 0 Unused Hex 2734 6734 CE68 1 Control 1 Enable Disable 2 Control 2 Enable Disable 3 Control 1 Auto Manual 4 Control 2 Auto Ma...

Page 136: ... Digital Input C3 4 Digital Input C4 5 Digital Input C5 6 Digital Input C6 7 Digital Input C7 8 Digital Input C8 Soft Digital 1 AND Digital Inputs Bit If Bit value 1 Input n Is Included in AND Selection Dec 10041 26425 52850 RW 0 Digital Input A Hex 2739 6739 CE72 1 Digital Input C1 2 Digital Input C2 3 Digital Input C3 4 Digital Input C4 5 Digital Input C5 6 Digital Input C6 7 Digital Input C7 8 ...

Page 137: ...Profile Run Hold 14 Profile Abort 15 Profile Hold Release 16 Force Output 1 on off 17 Force Output 2 on off 18 Force Output 2B on off 19 Force Output 3 on off 20 Force Output 3B on off 21 Force Output 4 on off 22 Force Output 5 on off 23 Output 1 Clear Latch 24 Output 2 Clear Latch 25 Output 2B Clear Latch 26 Output 3 Clear Latch 27 Output 3B Clear Latch 28 Output 4 Clear Latch 29 Output 5 Clear L...

Page 138: ...t n Is Included in OR Selection Dec 10053 26437 52874 RW 0 Event 1 Hex 2745 6745 CE8A 1 Event 2 2 Event 3 3 Event 4 4 Event 5 5 Profile Running 6 Profile End Soft Digital 3 Usage Value Usage for Soft Digital Input S3 Dec 10038 26422 52844 RW 0 Unused Hex 2736 6736 CE6C 1 Control 1 Enable Disable 2 Control 2 Enable Disable 3 Control 1 Auto Manual 4 Control 2 Auto Manual 5 Control 1 Setpoint Selecti...

Page 139: ...t C3 4 Digital Input C4 5 Digital Input C5 6 Digital Input C6 7 Digital Input C7 8 Digital Input C8 Soft Digital 3 AND Digital Inputs Bit If Bit value 1 Input n Is Included in AND Selection Dec 10045 26429 52858 RW 0 Digital Input A Hex 273D 673D CE7A 1 Digital Input C1 2 Digital Input C2 3 Digital Input C3 4 Digital Input C4 5 Digital Input C5 6 Digital Input C6 7 Digital Input C7 8 Digital Input...

Page 140: ...Profile Run Hold 14 Profile Abort 15 Profile Hold Release 16 Force Output 1 on off 17 Force Output 2 on off 18 Force Output 2B on off 19 Force Output 3 on off 20 Force Output 3B on off 21 Force Output 4 on off 22 Force Output 5 on off 23 Output 1 Clear Latch 24 Output 2 Clear Latch 25 Output 2B Clear Latch 26 Output 3 Clear Latch 27 Output 3B Clear Latch 28 Output 4 Clear Latch 29 Output 5 Clear L...

Page 141: ...7 Soft Digital 4 OR Events Bit If Bit value 1 Event n Is Included in OR Selection Dec 10057 26441 52882 RW 0 Event 1 Hex 2749 6749 CE92 1 Event 2 2 Event 3 3 Event 4 4 Event 5 5 Profile Running 6 Profile End Plug in Module Slot A Parameters Parameter Name Register Address Integer Int 1 Float Access Values Descriptions Digital Input A Status Value Digital Input A Status Dec 2115 18499 36998 RO 0 In...

Page 142: ...mit Format Value Data Format For Setpoint Broadcast Dec 2123 18507 37014 RW 0 Integer Hex 084B 484B 9096 1 Integer with 1 decimal place 2 Floating point number Master Transmit Setpoint Selection Value Source Loop Of Setpoint For Broadcast Dec 2110 18494 36988 RW 0 Loop 1 Setpoint Hex 083E 483E 907C 1 Loop 2 Setpoint Comms Write Enable Disable Value Communications Status Dec 2124 18508 37016 RW 0 W...

Page 143: ...8 RW 0 Disable Hex 0857 4857 90AE 1 Enable Digital Output 1 Clear Latch Value Latch Clear Dec 2136 18520 37040 RW 0 Do Nothing Hex 0858 4858 90B0 1 Clear Latch Digital Output 1 Latch State Value Latch State Dec 2137 18521 37042 RO 0 Unlatched Hex 0859 4859 90B2 1 Latched Linear Output 1 Level Status Linear Output Value Dec 2134 18518 37036 RO 2 0 to 102 0 of output nominal range control output wil...

Page 144: ...e End Output 1 AND Alarm Selection Bit If Bit 1 Alarm n Is Included in AND Selection Dec 10109 26493 52986 RW 2 Alarm 1 Hex 277D 677D CEFA 3 Alarm 2 4 Alarm 3 5 Alarm 4 6 Alarm 5 7 Alarm 6 8 Alarm 7 Output 1 AND Event Selection Bit If Bit 1 Event n Is Included in AND Selection Dec 10110 26494 52988 RW 2 Event 1 Hex 277E 677E CEFC 3 Event 2 4 Event 3 5 Event 4 6 Event 5 7 Profile Running 8 Profile ...

Page 145: ... slot 8 Triac 9 Dual Relay 10 Dual SSR Driver 11 24VDC Transmitter PSU 255 Error unrecognised module Output 2 or 2A Status Value Output 2 or 2A Status Dec 2162 18546 37092 RO 0 Inactive Hex 0872 4872 90E4 1 Active Output 2B Status Value Output 2B Status Dec 2163 18547 37094 RO 0 Inactive Hex 0873 4873 90E6 1 Active Digital Output 2 Latch Enable Value Output 2 or 2A Enable Disable Latching Dec 2165...

Page 146: ...unction Dec 10102 26486 52972 RW 0 Disabled Hex 2776 6776 CEEC 1 Loop 1 Primary Output Power 2 Loop 1 Secondary Output Power 3 Loop 1 VMD Open 4 Loop 1 VMD Close 5 Loop 2 Primary Output Power 6 Loop 2 Secondary Output Power 7 Loop 2 VMD Open 8 Loop 2 VMD Close 9 OR Alarm Event Direct 10 OR Alarm Event Reverse 11 AND Alarm Event Direct 12 AND Alarm Event Reverse Output 2 OR Alarm Selection Bit If B...

Page 147: ...larm n Is Included in OR Selection Dec 10115 26499 52998 RW 2 Alarm 1 Hex 2783 6783 CF06 3 Alarm 2 4 Alarm 3 5 Alarm 4 6 Alarm 5 7 Alarm 6 8 Alarm 7 Output 2B OR Event Selection Bit If Bit 1 Event n Is Included in OR Selection Dec 10116 26500 53000 RW 2 Event 1 Hex 2784 6784 CF08 3 Event 2 4 Event 3 5 Event 4 6 Event 5 7 Profile Running 8 Profile End Output 2B AND Alarm Selection Bit If Bit 1 Alar...

Page 148: ...RW 0 Disabled Hex 0895 4895 912A 1 Enabled Digital Output 3 Clear Latch Value Output 3 or 3A Latch Clear Dec 2198 18582 37164 RW 0 Do Nothing Hex 0896 4896 912C 1 Clear Latch Digital Output 3 Latch State Value Output 3 or 3A Latch State Dec 2199 18583 37166 RO 0 Unlatched Hex 0897 4897 912E 1 Latched Digital Output 3B Latch Enable Value Output 3B Enable Disable Latching Dec 2200 18584 37168 RW 0 D...

Page 149: ...Output 3 OR Alarm Selection Bit If Bit 1 Alarm n Is Included in OR Selection Dec 10119 26503 53006 RW 2 Alarm 1 Hex 2787 6787 CF0E 3 Alarm 2 4 Alarm 3 5 Alarm 4 6 Alarm 5 7 Alarm 6 8 Alarm 7 Output 3 OR Event Selection Bit If Bit 1 Event n Is Included in OR Selection Dec 10120 26504 53008 RW 2 Event 1 Hex 2788 6788 CF10 3 Event 2 4 Event 3 5 Event 4 6 Event 5 7 Profile Running 8 Profile End Output...

Page 150: ...26509 53018 RW 2 Alarm 1 Hex 278D 678D CF1A 3 Alarm 2 4 Alarm 3 5 Alarm 4 6 Alarm 5 7 Alarm 6 8 Alarm 7 Output 3B AND Event Selection Bit If Bit 1 Event n Is Included in AND Selection Dec 10126 26510 53020 RW 2 Event 1 Hex 278E 678E CF1C 3 Event 2 4 Event 3 5 Event 4 6 Event 5 7 Profile Running 8 Profile End Output 4 Parameters Parameter Name Register Address Integer Int 1 Float Access Values Desc...

Page 151: ...03 19387 38774 RO 0 Unlatched Hex 0BBB 4BBB 9776 1 Latched Output 4 OR Alarm Selection Bit If Bit 1 Alarm n Is Included in OR Selection Dec 10127 26511 53022 RW 2 Alarm 1 Hex 278F 678F CF1E 3 Alarm 2 4 Alarm 3 5 Alarm 4 6 Alarm 5 7 Alarm 6 8 Alarm 7 Output 4 OR Event Selection Bit If Bit 1 Event n Is Included in OR Selection Dec 10128 26512 53024 RW 2 Event 1 Hex 2790 6790 CF20 3 Event 2 4 Event 3...

Page 152: ...arm Event Direct 12 AND Alarm Event Reverse Output 5 Status Value Output 5 Status Dec 3006 19390 38780 RO 0 Inactive Hex 0BBE 4BBE 977C 1 Active Digital Output 5 Latch Enable Value Latch Enable Dec 3007 19391 38782 RW 0 Disable Hex 0BBF 4BBF 977E 1 Enable Digital Output 5 Clear Latch Value Latch Clear Dec 3009 19393 38786 RW 0 Do Nothing Hex 0BC1 4BC1 9782 1 Clear Latch Digital Output 5 Latch Stat...

Page 153: ... Dec 2174 18558 37116 RW 0 Disabled Hex 087E 487E 90FC 1 Loop 1 Primary Output Power 2 Loop 1 Secondary Output Power 3 Retransmit Loop 1 Actual Setpoint Value 4 Retransmit Input 1 Process Variable Value 5 Loop 2 Primary Output Power 6 Loop 2 Secondary Output Power 7 Retransmit Loop 2 Actual Setpoint Value 8 Retransmit Input 2 Process Variable Value Linear mA V DC Output 6 Type Value Linear Output ...

Page 154: ...put Power 2 Loop 1 Secondary Output Power 3 Retransmit Loop 1 Actual Setpoint Value 4 Retransmit Input 1 Process Variable Value 5 Loop 2 Primary Output Power 6 Loop 2 Secondary Output Power 7 Retransmit Loop 2 Actual Setpoint Value 8 Retransmit Input 2 Process Variable Value Linear mA V DC Output 7 Type Value Linear Output 6 Type Dec 3021 19405 38810 RW 0 0 to 5V DC Hex 0BCD 4BCD 979A 1 0 to 10V D...

Page 155: ... Alternate Local Setpoint Value Alternate Setpoint Value For Loop 1 Dec 3962 20346 40692 RW Valid between Setpoint Maximum and Minimum Hex 0F7A 4F7A 9EF4 Loop 1 Alternate Local Setpoint Offset Offset Of Alternate setpoint Of Loop 1 Dec 3963 20347 40694 RW Changes effective setpoint for multi zone slaves ve values added ve values subtracted Setpoint always limited by Setpoint Max and Min Hex 0F7B 4...

Page 156: ...d Minimum Hex 0F7C 4F7C 9EF8 Loop 2 Main Local Setpoint Offset Offset Of Main Setpoint Of Loop 2 Dec 3965 20349 40698 RW Changes effective setpoint for multi zone slaves ve values added ve values subtracted Setpoint always limited by Setpoint Max and Min Hex 0F7D 4F7D 9EFA Loop 2 Alternate Local Setpoint Value Alternate Setpoint Value For Loop 2 Dec 3966 20350 40700 RW Valid between Setpoint Maxim...

Page 157: ...c 2111 18495 36990 RW Scale value between 0 001 10000 when input A is at minimum value When used for RSP setpoint is still constrained by setpoint limits Hex 083F 483F 907E Auxiliary Input A Scale Maximum Maximum Input Scaling Value Dec 2112 18496 36992 RW Scale value between 0 001 10000 when input A is at maximum value When used for RSP setpoint is still constrained by setpoint limits Hex 0840 48...

Page 158: ...6 41392 RW Primary Proportional Band for Gain Set 1 1 display unit to 9999 units but limited to 10 x scaled input span 0 On Off control Hex 10D8 50D8 A1B0 PID Set 1 Secondary Prop Band PID Set 1 Secondary Proportional Band For Loop 1 Dec 4313 20697 41394 RW Secondary Proportional Band for Gain Set 1 1 display unit to 9999 units but limited to 10 x scaled input span 0 On Off control Hex 10D9 50D9 A...

Page 159: ...f Pre Tune Type Pre tune at Value Hex 112F 512F A25E Loop 1 Pretune Set Value PID Set Pre tune Will Optimize Dec 4397 20781 41562 RW 0 PID Set 1 Hex 112D 512D A25A 1 PID Set 2 2 PID Set 3 3 PID Set 4 4 PID Set 5 Loop 1 Pretune Cascade Loop Value Cascade Loop To Be Pre Tuned Dec 4398 20782 41564 RW 0 Slave opens cascade close when finished Hex 112E 512E A25C 1 Master tunes master slave combination ...

Page 160: ...annot run 4 Input not valid Pre Tune cannot run 5 Control Disabled Pre Tune cannot run 6 Profile Running Pre Tune cannot run 7 Setpoint Ramping Pre Tune cannot run Self tune Secondary Status Value Self tune Secondary Status Dec 4342 20726 41452 RO 0 No Additional Information Hex 10F6 50F6 A1EC 2 Manual Control Enabled Self Tune cannot run 3 Control has On Off element Self Tune cannot run 4 Input n...

Page 161: ...A1FC PID Set 2 Overlap Deadband PID Set 2 Overlap Deadband For Loop 1 Dec 4351 20735 41470 RW PID Set 2 overlap ve or deadband ve between primary secondary prop bands In display units limited to 20 of the combined band width Hex 10FF 50FF A1FE PID Set 2 On Off Differential PID Set 2 On Off Differential For Loop 1 Dec 4378 20762 41524 RW The on off control hysteresis deadband for PID Set 2 1 to 300...

Page 162: ...bout the setpoint Hex 111C 511C A238 PID Set 5 Primary Prop Band PID Set 5 Primary Proportional Band For Loop 1 Dec 4362 20746 41492 RW Primary Proportional Band for Gain Set 5 1 display unit to 9999 units but limited to 10 x scaled input span 0 On Off control Hex 110A 510A A214 PID Set 5 Secondary Prop Band PID Set 5 Secondary Proportional Band For Loop 1 Dec 4363 20747 41494 RW Secondary Proport...

Page 163: ...5124 A248 Loop 2 Control Parameters Parameter Name Register Address Integer Int 1 Float Access Values Descriptions Loop 2 Manual Control Select Value Selection Dec 4408 20792 41584 RW 0 Automatic Mode Hex 1138 5138 A270 1 Manual Mode Loop 2 Control Enable Select Value Control Enable Selection Dec 4409 20793 41586 RW 0 Disabled Hex 1139 5139 A272 1 Enabled Loop 2 Auto Manual Access Value Operator A...

Page 164: ...40 A280 PID Set 1 Overlap Deadband PID Set 1 Overlap or Deadband For Loop 2 Dec 4417 20801 41602 RW PID Set 1 overlap ve or deadband ve between primary secondary prop bands In display units limited to 20 of the combined band width Hex 1141 5141 A282 PID Set 1 On Off Differential PID Set 1 On Off Control Differential For Loop 2 Dec 4420 20804 41608 RW The on off control hysteresis deadband for PID ...

Page 165: ...l Dec 4429 20813 41626 RO The current loop 2 primary power level 0 to 100 Hex 114D 514D A29A Loop 2 Secondary Power Loop 2 Secondary Power Level Dec 4430 20814 41628 RO The current loop 2 secondary power level 0 to 100 Hex 114E 514E A29C Loop 2 Combined Power Loop 2 Combined Primary Secondary Power Level Dec 4431 20815 41630 RO The current loop 2 combined PID power level 100 to 100 Hex 114F 514F A...

Page 166: ...m Motor On Time Loop 2 Minimum Motor On Time Dec 4444 20828 41656 RW Minimum drive effort to begin moving valve for 3 point stepping VMD control In seconds from 0 02 to 1 10 of Motor Travel Time Hex 115C 515C A2B8 Loop 2 Valve Break Action Value Loop 2 Sensor Break Action For VMD Control Dec 4501 20885 41770 RW 0 Close Valve Output On Hex 1195 5195 A32A 1 Open Valve Output On Loop 2 Minimum Valve ...

Page 167: ...Set 3 Integral Time For Loop 2 Dec 4454 20838 41676 RW Gain Set 3 integral time constant for Loop 2 0 1 to 5999 Seconds 0 or 6000 OFF Hex 1166 5166 A2CC PID Set 3 Derivative Time PID Set 3 Derivative Time For Loop 2 Dec 4455 20839 41678 RW Gain Set 3 derivative time constant for Loop 2 0 1 to 5999 Seconds 0 or 6000 OFF Hex 1167 5167 A2CE PID Set 3 Overlap Deadband PID Set 3 Overlap Deadband For Lo...

Page 168: ...nd width Hex 1172 5172 A2E4 PID Set 5 On Off Differential PID Set 5 On Off Differential For Loop 2 Dec 4481 20865 41730 RW The on off control hysteresis deadband for PID Set 5 1 to 300 display units centred about the setpoint Hex 1181 5181 A302 Loop 2 Gain Set 2 Breakpoint Gain Scheduling PID Set 1 To 2 Switch Point Dec 4469 20853 41706 RW Value SP or PV gain scheduling switches from PID Set 1 to ...

Page 169: ...e At Which Alarm 1 Activates Dec 6145 22529 45058 RW Limited by input scaling for alarm types 1 to 4 Not used for alarms 5 6 or 7 0 to 100 for alarms 10 to 12 Hex 1801 5801 B002 Alarm 1 Rate of Change Value Process Variable Rate of Change Alarm Threshold Dec 6150 22534 45068 RW Value for Rate of Change Alarm Alarm 1 activates when PV change exceeds this level From 0 0 to 99999 Hex 1806 5806 B00C A...

Page 170: ...ut 1 Hex 180F 580F B01E 1 Input 2 2 Aux A Input 3 Control Loop 1 Primary Power 4 Control Loop 1 Secondary Power 5 Control Loop 2 Primary Power 6 Control Loop 2 Secondary Power 7 Loop 1 8 Loop 2 Alarm 2 Type Value Alarm 2 Type Dec 6160 22544 45088 RW 0 Unused Hex 1810 5810 B020 1 Process High Alarm 2 Process Low Alarm 3 Deviation Alarm SP PV 4 Band Alarm 5 Input Rate of Change 6 Input Sensor Break ...

Page 171: ...lacing the title Alarm 2 in alarm status screens when the alternate language is used read written with Modbus functions 16 or 23 Valid characters are 0 to 9 a to z A to Z plus ß ö and _ Hex 1818 5818 B030 Alarm 2 Minimum Duration Alarm 2 Minimum Duration Dec 6169 22553 45106 RW Minimum time alarm 2 must be passed its threshold before activating deactivation is not affected by this parameter From 0...

Page 172: ...arm 3 Inhibit Status Dec 6181 22565 45130 RO 0 Not Inhibited Hex 1825 5825 B04A 1 Inhibited Alarm 3 Label Main Language Name For Alarm 3 In Status Screen Dec 6183 22567 45134 RW 8 ASCII characters replacing the title Alarm 3 in alarm status screens when main display language is used read written with Modbus functions 16 or 23 Valid characters are 0 to 9 a to z A to Z plus ß ö and _ Hex 1827 5827 B...

Page 173: ...m 4 Inhibit Enable disable Value Alarm 4 Power up Setpoint Change Inhibit Dec 6195 22579 45158 RW 0 Disabled Hex 1833 5833 B066 1 Enabled Alarm 4 Status Value Alarm 4 Status Dec 6196 22580 45160 RO 0 Inactive Hex 1834 5834 B068 1 Active Alarm 4 Inhibit Status Value Alarm 4 Inhibit Status Dec 6197 22581 45162 RO 0 Not Inhibited Hex 1835 5835 B06A 1 Inhibited Alarm 4 Label Main Language Name For Ala...

Page 174: ...ss Variable Rate of Change Alarm Threshold Dec 6214 22598 45196 RW Value for Rate of Change Alarm Alarm 5 activates when PV change exceeds this level From 0 0 to 99999 Hex 1846 5846 B08C Alarm 5 Hysteresis Alarm 5 Hysteresis Value Dec 6210 22594 45188 RW Deadband value on safe side of alarm through which signal must pass before Alarm 5 deactivates Limited by the input scaling span Hex 1842 5842 B0...

Page 175: ...alue Alarm 5 Type Dec 6224 22608 45216 RW 0 Unused Hex 1850 5850 B0A0 1 Process High Alarm 2 Process Low Alarm 3 Deviation Alarm SP PV 4 Band Alarm 5 Input Rate of Change 6 Input Sensor Break Alarm 7 Loop Alarm 10 memory used 11 High Power Alarm 12 Low Power Alarm Alarm 6 Value Value At Which Alarm 6 Activates Dec 6225 22609 45218 RW Limited by input scaling for alarm types 1 to 4 Not used for ala...

Page 176: ... affected by this parameter From 0 to 9999 secs Hex 1859 5859 B0B2 Alarm 7 Input Source Value Source Dec 6239 22623 45246 RW 0 Input 1 Hex 185F 585F B0BE 1 Input 2 2 Aux A Input 3 Control Loop 1 Primary Power 4 Control Loop 1 Secondary Power 5 Control Loop 2 Primary Power 6 Control Loop 2 Secondary Power 7 Loop 1 8 Loop 2 Alarm 7 Type Value Alarm 7 Type Dec 6240 22624 45248 RW 0 Unused Hex 1860 58...

Page 177: ... used read written with Modbus functions 16 or 23 Valid characters are 0 to 9 a to z A to Z plus ß ö and _ Hex 1868 5868 B0D0 Alarm 7 Minimum Duration Alarm 7 Minimum Duration Dec 6249 22633 45266 RW Minimum time alarm 7 must be passed its threshold before activating deactivation is not affected by this parameter From 0 to 9999 secs Hex 1869 5869 B0D2 Recorder Clock Parameters Parameter Name Regis...

Page 178: ...Sample Dec 7573 23957 47914 RW 0 Do Not Record Maximum PV Hex 1D95 5D95 BB2A 1 Record Maximum PV Between Samples Record Input 1 Min Between Samples Value Record Min PV For Input 1 Since Last Sample Dec 7574 23958 47916 RW 0 Do Not Record Minimum PV Hex 1D96 5D96 BB2C 1 Record Minimum PV Between Samples Record Input 2 Process Variable Value Record Process Variable Of Input 2 Dec 7607 23991 47982 RW...

Page 179: ...Change Of State For Alarm 3 Dec 7580 23964 47928 RW 0 Do Not Record Alarm 3 Hex 1D9C 5D9C BB38 1 Record Alarm 3 Record Alarm 4 Status Value Record Change Of State For Alarm 4 Dec 7581 23965 47930 RW 0 Do Not Record Alarm 4 Hex 1D9D 5D9D BB3A 1 Record Alarm 4 Record Alarm 5 Status Value Record Change Of State For Alarm 5 Dec 7582 23966 47932 RW 0 Do Not Record Alarm 5 Hex 1D9E 5D9E BB3C 1 Record Al...

Page 180: ...wer Trigger Recording On Alarm 1 Value Alarm 1 To Trigger Recording Dec 7584 23968 47936 RW 0 Off Hex 1DA0 5DA0 BB40 1 Trigger On Alarm 1 if auto trigger profile or alarm Trigger Recording On Alarm 2 Value Alarm 2 To Trigger Recording Dec 7685 24069 48138 RW 0 Off Hex 1E05 5E05 BC0A 1 Trigger On Alarm 2 if auto trigger profile or alarm Trigger Recording On Alarm 3 Value Alarm 3 To Trigger Recordin...

Page 181: ...RO Recorder Memory Used 0 Empty to 100 Full Hex 1DB5 5DB5 BB6A Date format Value Display Date Format Dec 7868 24252 48504 RW 0 dd mm yyyy European Default Hex 1EBC 5EBC BD78 1 mm dd yyyy USA Default Clock Time Real Time Clock Time Of Day Setting Dec 7869 24253 48506 RW Format is the number of seconds since midnight Hex 1EBD 5EBD BD7A Clock Date Real Time Clock Date Setting Dec n a n a 48508 RW Thi...

Page 182: ...0 48080 RW Labels shown in display immediately below the 4 red LED indicators With up to 5 ASCII characters which can read or written using Modbus functions 16 or 23 Valid characters are 0 to 9 a to z A to Z plus ß ö and _ Defaults 1 PRI Primary 2 SEC Secondary 3 TUNE Tuning 4 ALARM Alarm Hex 1DE8 5DE8 BBD0 LED 1 Alternate Label Dec 7660 24044 48088 RW Hex 1DEC 5DEC BBD8 LED 2 Label Dec 7657 24041...

Page 183: ...functions are active Value 9 Logical NOR selection of Alarm Events Digital Control turns OFF the LED if any of the selected alarms events inputs or functions are active Note Pre tune will flash the LED instead of turning it on but flashing will be obscured if used in conjunction with other functions when they are on LED 1 Alarm Indication Bit If bit 1 Alarm n status is selected Dec 7690 24074 4814...

Page 184: ...p 1 Secondary Control ON LED 1 ON 2 Loop 2 Primary Control ON LED 1 ON 3 Loop 2 Secondary Control ON LED 1 ON 4 Loop 1 VMD Open ON LED 1 ON 5 Loop 1 VMD Close ON LED 1 ON 6 Loop 2 VMD Open ON LED 1 ON 7 Loop 2 VMD Close ON LED 1 ON 8 Alarm Events Digital Control Logical OR of selection below 9 Alarm Events Digital Control inverted Logical NOR of selection Value 8 Logical OR selection of Alarm Even...

Page 185: ...tune On pre tune flashing Hex 1DDE 5DDE BBBC 1 Loop 1 Manual Control 2 Loop 2 Auto Tune self tune On pre tune flashing 3 Loop 2 Manual Control LED 3 Usage Value LED 3 Usage For 8 9 see also LED 3 Selections Dec 7666 24050 48100 RW 0 Loop 1 Primary Control ON LED 1 ON Hex 1DF2 5DF2 BBE4 1 Loop 1 Secondary Control ON LED 1 ON 2 Loop 2 Primary Control ON LED 1 ON 3 Loop 2 Secondary Control ON LED 1 O...

Page 186: ...on Bit If bit 1 Digital Cn status is selected Dec 7712 24096 48192 RW 0 Digital Input C1 Hex 1E20 5E20 BC40 1 Digital Input C2 2 Digital Input C3 3 Digital Input C4 4 Digital Input C5 5 Digital Input C6 6 Digital Input C7 LED 3 Control Indication Bit If bit 1 the function s status is selected Dec 7648 24032 48064 RW 0 Loop 1 Auto Tune self tune On pre tune flashing Hex 1DE0 5DE0 BBC0 1 Loop 1 Manu...

Page 187: ...larm 4 4 Alarm 5 5 Alarm 6 6 Alarm 7 LED 4 Event Indication Bit If bit 1 Event n status is selected Dec 7716 24100 48200 RW 0 Event 1 Hex 1E24 5E24 BC48 1 Event 2 2 Event 3 3 Event 4 4 Event 5 5 Profile Running 6 Profile End LED 4 Slot A Soft Input Indication Bit If bit 1 Digital A Soft Input n status is selected Dec 7718 24102 48204 RW 0 Digital Input A Hex 1E26 5E26 BC4C 1 Soft Digital 1 2 Soft ...

Page 188: ... 7678 24062 48124 RW 1 to 9999 Default is 10 Hex 1DFE 5DFE BBFC Configuration Lock Code Configuration Mode Entry Passcode Dec 7679 24063 48126 RW 1 to 9999 Default is 10 Hex 1DFF 5DFF BBFE Tuning Lock Code Automatic Tuning Mode Entry Passcode Dec 7680 24064 48128 RW 1 to 9999 Default is 10 Hex 1E00 5E00 BC00 Supervisor Lock Code Supervisor Mode Entry Passcode Dec 7681 24065 48130 RW 1 to 9999 Defa...

Page 189: ...e last sample Loop 1 Trend View in Operator Mode Value Trend View For Loop 1 Visible In Operator Mode Dec 9007 25391 50782 RW 0 No Hex 232F 632F C65E 1 Yes Loop 2 Trend View Sample Rate Value Trend Sample Interval For Loop 2 Dec 9010 25394 50788 RW 0 Every Second Hex 2332 6332 C664 1 Every 2 Seconds 2 Every 5 Seconds 3 Every 10 Seconds 4 Every 15 Seconds 5 Every 30 Seconds 6 Every Minute 7 Every 2...

Page 190: ... Dec 372 16756 33512 RO 4 digit number Year of manufacture e g 2013 Hex 0174 4174 82E8 USB Option Fitted Value USB Option Dec 7503 23887 47774 RO 0 Not Fitted Hex 1D4F 5D4F BA9E 1 Fitted Data Recorder Fitted Value Data Recorder Fitted Dec 7553 23937 47874 RO 0 Not Fitted Hex 1D81 5D81 BB02 1 Fitted Profiler Enabled Value Profiler Feature Enabled Dec 8199 24583 49166 RO 0 Profiler Not Enabled Hex 2...

Page 191: ...196 832C Profiler Control Status Parameters Parameter Name Register Address Integer Int 1 Float Access Values Descriptions Active Profiler Active Profiler Number Dec 8243 24627 49254 RW Currently selected profile number 0 to 63 Hex 2033 6033 C066 Active Segment Active Segment Number Dec 8244 24628 49256 RO The active segment number 1 to 255 of the selected profile Hex 2034 6034 C068 Profiler Contr...

Page 192: ...24636 49272 RO 0 Event 4 Inactive Hex 203C 603C C078 1 Event 4 Active Event 5 Status Value Status Of Event 5 Dec 8253 24637 49274 RO 0 Event 5 Inactive Hex 203D 603D C07A 1 Event 5 Active Segment Type Status Value The Current Running Profile Segment Type Dec 8258 24642 49284 RO 0 No segment Hex 2042 6042 C084 1 Setpoint ramping up 2 Step 3 Dwell 4 Held 5 Loop 6 Join 7 End 8 Setpoint ramping down A...

Page 193: ...es via comms Hex 2006 6006 C00C Profile Setup via Modbus The information in this section is intended for advanced users writing their own software code Most users will create or edit profiles using the instrument keypad or using the the PC software available from your supplier Either method allows quick and easy editing of profiles Advanced users can setup or edit profiles by writing to the Profil...

Page 194: ... 2 Choose a location that is not being used and write the profile header data using the Command Code value WP 0x57 0x50 The profile number is echoed back by the instrument in the Edit Response Message 3 Write the first segment using the Command Code value Code WS 0x57 0x53 This command will fill the next available segment position and link it to the profile created in step 1 4 Write the second seg...

Page 195: ... write function Read Start Address High Byte 32 20 Read Start Address Low Byte 6 6 Read Quantity Of Registers High Byte 0 0 Read Quantity Of Registers Low Byte 1 1 Write Start Address High Byte 32 20 Write Start Address Low Byte 6 6 Write Quantity Of Registers High Byte 0 0 Write Quantity Of Registers Low Byte 20 or 21 14 or 15 20dec 0x14hex if creating a profile at the next available location 21d...

Page 196: ...s from midnight if Start Signal 2 Time of Day Use zero if Start Signal 0 No Delay Profile Start Time Byte 3 Profile Start Time Byte 2 Profile Start Time Byte 1 Low Profile Start Day High Byte 0 0 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday 7 Sunday 8 Monday to Friday 9 Monday to Saturday 10 Saturday And Sunday 11 All Week Use 1 if no recorder fitted Profile Start Day Low Byte A R...

Page 197: ...Low Byte 6 6 Read Quantity Of Registers High 0 0 Read Quantity Of Registers Low 1 1 Write Start Address High 32 20 Write Start Address Low 6 6 Write Quantity Of Registers High 0 0 Write Quantity Of Registers Low 16 or 17 10 or 11 Create Segment WS 16dec 0x10hex Insert Segment IS 17dec 0x11hex Edit A Segment ES 17dec 0x11hex Byte Count 32 or 34 20 or 22 Create Segment WS 32dec 0x20hex Insert Segmen...

Page 198: ...below write 0 for single loop profiles Segment Info B Loop 2 Byte 3 Segment Info B Loop 2 Byte 2 Segment Info B Loop 2 Byte 1 Low Auto Hold Type Loop 2 High Byte A R A R 0 Auto Hold Off 1 Hold above SP 2 Hold below SP 3 Hold above and below SP write 0 for single loop profiles Auto Hold Type Loop 2 Low Byte A R A R Auto Hold Value Loop 2 Byte 4 High A R Floating point number The distance loop 2 can...

Page 199: ...t the profile sequence number B times then turn off the control outputs 1 Maintain profile setpoint Repeat the profile sequence number B times then hold the last profile setpoint 2 Use controller setpoint Repeat the profile sequence number B times then use the active controller setpoint e g Main or Alternate as selected This exits from Profiler Mode back to Controller Mode The instrument replies t...

Page 200: ...fied profile The following segments are moved up one place in the profile e g if segment 6 is deleted segment 7 becomes segment 6 Delete A Segment Request to instrument Field Name Data Comments Dec Hex Unit Address A R A R The ID address of the instrument Function Code 23 17 Requires the multi read write function Read Start Address High Byte 32 20 Read Start Address Low Byte 6 6 Read Quantity Of R...

Page 201: ... A R A R CRC Low Byte A R A R The instrument replies to this message with an Edit Response Message Edit Response Message from Instrument The instrument replies to each profile or segment creation edit or delete message with an Edit Response Message The same format is used when replying to the Get Segments Remaining request Edit Response Message Response from instrument Field Name Data Comments Dec...

Page 202: ...A The segment number is not valid for this profile Segment Type Invalid 0xF0 0x0B The segment type is not recognized Segment Info A Invalid 0xF0 0x0C Segment information A not valid for the type defined Segment Info B Invalid 0xF0 0x0D Segment information B is not valid for the type defined Write Length Invalid 0xF0 0x12 The number of parameters to be written are invalid for the function requested...

Page 203: ...it Address A R A R The ID address of the instrument Function Code 23 17 The multi read write function Byte Count 38 26 Profile Name Character 1 A R A R The ASCII codes equivalent to each of the 16 characters of the profile name e g A 65dec 0x41 B 66dec 0x42 etc a 97dec 0x61 b 98dec 0x62 etc Profile Name Character 2 A R A R Profile Name Character 3 A R A R Profile Name Character 4 A R A R Profile N...

Page 204: ...The Profile Recovery Time before the recovery action will be used after power signal returns in elapsed seconds Is zero if no recorder RTC fitted function not possible Profile Recovery Time Byte 3 Profile Recovery Time Byte 2 Profile Recovery Time Byte 1 Low Profile Abort action High Byte 0 0 0 Control to off 1 Maintain last profile setpoint 2 Use controller setpoint Profile Abort Action Low Byte ...

Page 205: ...of segment it relates to See below Segment Info A Byte 3 Segment Info A Byte 2 Segment Info A Byte 1 Low Segment Info B Byte 4 High A R Floating point number The meaning of the data contained in Segment Info B depends on the type of segment it relates to See below Segment Info B Byte 3 Segment Info B Byte 2 Segment Info B Byte 1 Low Auto Hold Type Loop 1 High Byte A R A R 0 Auto Hold Off 1 Hold ab...

Page 206: ...t setpoint Ramp to the target setpoint B at the ramp rate A Step Null 0 Target setpoint Step to a target setpoint B Dwell Dwell time Null 0 Stay at the current setpoint for time A Hold 0 Operator Null 0 Wait for the operator to release the hold or Digital Input 1 Time of day Start Time Wait until time of the day B in seconds since midnight recorder only Loop Number of times to repeat 1 to 9999 Seg...

Page 207: ...nd Code Low Byte 78 4E Profile Number High Byte A R A R Profile Number Low Byte A R A R CRC High Byte A R A R CRC Low Byte A R A R The instrument replies to the Read Profile Name request as follows Read Profile Name Response from instrument Field Name Data Comments Dec Hex Unit Address A R A R The ID address of the instrument Function Code 23 17 The multi read write function Byte Count 16 10 Profi...

Page 208: ...ofile names Read Profile Memory Status Request to instrument Field Name Data Comments Dec Hex Unit Address A R A R The ID address of the instrument Function Code 23 17 Requires the multi read write function Read Start Address High Byte 32 20 Read Start Address Low Byte 6 6 Read Quantity Of Registers High Byte 0 0 Read Quantity Of Registers Low Byte 32 20 Write Start Address High Byte 32 20 Write S...

Page 209: ...ember 2014 Page 203 Profile 1 Position 0 or 1 0 or 1 For each of the 64 possible profile positions a value of 0 is returned if the position is free or 1 if the position is empty etc Profile 62 Position 0 or 1 0 or 1 Profile 63 Position 0 or 1 0 or 1 CRC High Byte A R A R CRC Low Byte A R A R ...

Page 210: ...ibited a low alarm will not activate at power up until the process has first risen above the alarm point and then falls back below This parameter is in addition to the alarm minimum duration setting Also refer to Alarm Duration Inhibit Alarm Types and Alarm Operation Alarm Configuration A sub menu of the configuration menu used to adjust the alarm parameters alarm types values hysteresis minimum d...

Page 211: ...tive Alarm Inactive Alarm Inactive Alarm Active Active Inactive Inactive Active Active Inactive Active Active Alarm Value Alarm Value Alarm Value from Setpoint Setpoint Process Variable Process Variable Process Variable Process Variable Process Variable Alarm Hysteresis Value Alarm Hysteresis Value Alarm Hysteresis Value Alarm Hysteresis Value Alarm Hysteresis Value Alarm Hysteresis Value Setpoint...

Page 212: ...ues Reverse Acting Deviation Low Alarm ve values Direct Acting Deviation Low Alarm ve values Reverse Acting Output Off Alarm Off Output Om Alarm Off Output On Alarm On Alarm Value Om Alarm On Alarm Value Om Alarm Value Om Alarm Value Om Alarm Value Om Alarm Value Om Alarm Value Om Alarm Value Om Alarm Value Om Alarm Value Om Alarm Value Om Alarm Value Om Process Variable Process Variable Process V...

Page 213: ...lternate setpoint can be chosen from Local Setpoint 2 or a remote setpoint input from Auxiliary Input A if fitted One setpoint can be chosen as the active at using the setpoint selection screen Also refer to Auxiliary Input Local Setpoints Main Setpoint Profiler Remote Setpoints Setpoint and Setpoint Select Auto Pre Tune When the auto pre tune is enabled a pre tune activation is attempted at every...

Page 214: ...e value of this band from the actual setpoint the alarm will be active Also refer to Actual Setpoint Alarm Operation Alarm Types Control Deviation Input Span LSD and Process Variable Bar Graphs The instrument displays uni or bi directional bar graphs in the operation mode for loop 1 2 PID power single control 0 to 100 dual control 100 to 100 control deviation 5 to 5 and Recorder Memory Used 0 to 1...

Page 215: ...A sub menu of the configuration menu used to adjust the setting of the real time clock fitted with the data recorder option e g date time and date format Also refer to Data Recorder and Configuration Mode Communications Write Enable Enables disables the changing of parameter values via the Serial Communications link if a communication option such as Modbus RTU RS485 or Modbus TCP Ethernet is insta...

Page 216: ...utput Also refer to Control Type Correcting Variable Direct Acting Control and Reverse Acting Control Control Enable Disable The PID controller outputs can be temporarily turned off by disabling the control When control is disabled the setpoint value is replaced by OFF All other functions continue as normal The control enable disable function can be controlled from the control configuration sub me...

Page 217: ...isplay and other functions of the instrument Custom Display Mode The user can copy up to 50 Configuration Menu parameters into operation mode using the PC software If enabled in the display configuration sub menu the configured parameters follow the normal operation mode screens In this mode these screens are not protected by a lock code Also refer to Control Configuration Display Configuration Lo...

Page 218: ...urrent actual setpoint a negative value deviation low sets the alarm point below actual setpoint If the process variable deviates from the actual setpoint by a margin greater than this value the alarm becomes active If an alarm is required if the control deviation is either side of the setpoint consider using a Band alarm or a logical combination of a deviation high and deviation low alarm Also re...

Page 219: ...number of decimal places is selectable from 0 to 3 places but the overall 5 digit limit means that larger values reduce the number of decimal places shown For example values 99 999 will show no more than 2 decimal places e g 100 00 Also refer to LSD Effective Setpoint Refer to Actual Setpoint Engineering Units The Process Variable and Setpoint displays can assigned engineering units to describe th...

Page 220: ...lue is also used as the basis for calculations that relate to the span of the instrument e g proportional bands Also refer to Input Range LSD Primary Proportional Band Scaled Input Lower Limit Scaled Input Upper Limit and Secondary Proportional Band Integral Action Integral action biases the proportional control output to compensate for process load variations Their combined values adjust the corr...

Page 221: ...l usually used to represent the value of the process variable for one of the PID control loops This can be any variable that can be converted into a suitable DC linear signal Common examples are Humidity pressure pH or temperature One or optionally two main inputs are available and an auxiliary linear input can also be installed to provide a remote setpoint source Also refer to Auxiliary Input Inp...

Page 222: ... Refer to the Lock Code Configuration sub menu in the Configuration Menu Also refer to Configuration Mode Main Menu Profiler Setup Menu Recorder Menu Setup Wizard Supervisor Mode Tuning Menu and USB Menu Logical Output Combinations Any suitable output may be assigned as a logical OR or logical AND output of the alarm and profile event conditions and can be configured for reverse or direct action I...

Page 223: ...control mode and during execution of a pre tune Upon exit from manual mode or after completion of the pre tune routine the loop alarm is automatically re enabled Also refer to Alarm Types Control Type Manual Loop Alarm Time Linear Input LSD Manual Mode On Off Control PD PI PID Pre Tune Process Variable and Tuning LSD The Least Significant Digit LSD is the smallest incremental value that can be sho...

Page 224: ...Control Type Operation Mode PID Power Output Limits and Serial Communications Manual Reset Used to manually bias proportional outputs to compensate for control deviation errors due to process load variations It is expressed as a percentage of output power This parameter is not applicable if the primary output is set to On Off control If the process variable settles below setpoint use a higher valu...

Page 225: ...r more information Also refer to Modbus TCP RS485 Serial Communications and Setpoint Modbus TCP Modbus TCP is a version of the Modbus protocol for networks such as Ethernet which support the Internet Protocol It is available if an Ethernet communications module is fitted into option slot A This instrument can only act as a Slave when using Modbus TCP A master device initiates the communications an...

Page 226: ...ling If the process input is connected to a linear input signal multi point scaling can be enabled in the input configuration sub menu This allows the linearization of non linear signals The scale input limits define the values shown when the input is at minimum and maximum values and up to 15 breakpoints can scale input vs displayed value between these limits It is advisable to concentrate the br...

Page 227: ...er Menu and Trend Display Output Configuration A sub menu of configuration mode used to adjust the parameters that relate to the outputs Available settings include linear output type scaling output usage and retransmit output scaling etc Boolean logical OR AND can be used to combine alarms and or events to a single output Also refer to Configuration Mode Logical Output Combinations and Linear Outp...

Page 228: ...een or configure the Supervisor Mode screens An on screen simulation of the instrument can be setup and tested on a configurable load simulator Refer to the PC software and use sections of this manual for full details Also refer to LEDs and Supervisor Mode Overlap Deadband Output 1 Output 1 Output 2 Output 2 Output 2 Process Variable Process Variable Process Variable Proportional Band 1 Proportion...

Page 229: ... Proportional Band Setpoint and Tuning PID Gain Sets The instrument contains PID 5 sets for each control loop allowing the instrument to be pre set for differing conditions Each set has individual values for the proportional bands overlap deadband on off differential and integral derivative times These values are entered in the control configuration sub menu or via the automatic tuning The PID set...

Page 230: ...l Action Control Type Overlap Deadband PID Process Variable Secondary Proportional Band and Tuning Process High Alarm An alarm configured to as Process High will activate once the process has been above the high alarm value for longer than the alarm minimum duration time Once activated the level must drop below the alarm trigger point by more than the alarm hysteresis value before it will deactiva...

Page 231: ...le setup menu For end segments events selected to be stay active until the unit is powered down or a new profile runs It is possible to logically link event and alarms to outputs with a boolean OR or AND selection Also refer to Alarm Types Logical Combinations Profile Segments Profile Setup Menu Profiler and Profiler Mode Profile Header The profile header contains information about how the profile...

Page 232: ...e equating to 100 to 100 When the proportional bands are correctly tuned the process is maintained at a steady value avoiding the oscillation characteristic of on off control Proportional control is commonly used in conjunction with integral and derivative action to give PI PD or PID control Also refer to Control Type Correcting Variable Derivative Action Integral Action PD PI PID Primary Proporti...

Page 233: ...pe can be configured as a remote setpoint where an analogue VDC or mADC signal applied to the 2nd input or auxiliary input A sets the controller setpoint value The signal can be scaled to give the desired setpoint values at the inputs minimum maximum values but the setpoint is always constrained by the setpoint limits This method can also be used for cascade or multi zone slaves Also refer to Alte...

Page 234: ...rop serial communications connection RS485 only defines the physical layer electrical specification not the protocol that is transmitted across it It uses differential signals the voltage difference between the wires to convey data One polarity indicates a logic 1 the reverse polarity indicates logic 0 The applied voltages can be between 12 V and 7 volts but the difference of potential must be 0 2...

Page 235: ... not within 100 LSDs of the Scaled Input Upper Limit in which case the sense of the input is reversed For thermocouple and RTD inputs it is used to reduce the effective range of the input All span related functions work from the trimmed input span It can be adjusted within the limits of the range but not less than 100 LSD s below the Scaled Input Upper Limit Also refer to Engineering Units Input R...

Page 236: ...ed by the 2nd input when the valve is fully closed The valve must be driven to its Closed end stop before setting this parameter It must not be used to limit valve movement separate Valve Close and Open Limit parameters are available for this purpose Also refer to Auxiliary Input Set Valve Opened Position Valve Close Limit Valve Open Limit Valve Motor Control and Valve Position Indication Set Valv...

Page 237: ...er protect the process the initial value of the setpoint is made equal to the current process variable value at power up when switching back to automatic from manual control from control disabled to enabled or after a sensor break is repaired The actual setpoint will rise fall from this value at the ramp rate set until it reaches the target setpoint value Also refer to Active Setpoint Actual Setpo...

Page 238: ...dditional heat high flame Also refer to Modulating Valves On Off Control and Time Proportioning Control Supervisor Mode Supervisor Mode allows access to a lock code protected sub set of the main configuration parameters Up to 50 configuration menu parameters can be chosen for inclusion in using the PC configuration software Refer to the Supervisor Mode information in the Configuration Use section ...

Page 239: ...ctive alarms are indicated above the graph The user can scroll the right hand cursor line back to examine all 240 data points Their sample interval and data to display is set in display configuration Unlike the optional data recorder trend views do not retain the stored data if the power is turned off Also refer to Alarm Types Display Configuration Operation Mode and Process Variable Setpoint Tuni...

Page 240: ...s a 3 point stepping Valve Motor Drive control algorithm to open or close the valve VMD mode is not suitable if the modulating valve has its own positioning circuit use standard control with a continuous current proportioned linear output or solenoid valves use standard control with a time proportioned output Also refer to Continuous Control Linear Output Modulating Valve Solenoid Valve Three Poin...

Page 241: ...e load simulation prior to downloading the settings to an instrument An additional software tool is available to set the IP address required for the Modbus TCP communications option refer to the Network Configuration section on page 238 Using the PC Software The menus and button bar are used to select the main parameter screena or one of the other modes or functions Hover the mouse over the parame...

Page 242: ...al outputs are indicated in the lower panel The simulated instrument can also be accessed and configured by pressing its buttons with your mouse or by using the 4 arrow keys on your keyboards Figure 68 West Pro EC44 Instrument Simulation Configuring the Connection The software communicates with the instrument using Modbus via the RJ11 configuration socket located on the underside of the case or vi...

Page 243: ...op bits 1 Data bits 8 Parity Bit Rate Address must match settings in the table below Connection from PC to Rear RS485 Communications Option When using the optional RS485 communications set the parameters as shown here Device connector Bus PC connector the PC Serial Com port number you are connected to Start and Stop bits 1 Data bits 8 Parity Bit Rate Address must match the settings in the instrume...

Page 244: ...nts found Click the Assign IP button and enter the correct hardware address from the list if necessary confirm the number by comparing the hardware address with the number printed on Ethernet adaptor label At the next screen choose whether to obtain the IP address automatically or to enter a specific address For automatic addresses select the protocols supported on your network DHCP BootP or AutoI...

Page 245: ...er field Note Note It is important that the options selected match those fitted to your unit Alternatively the complete instrument type and existing configuration can be uploaded to the PC from your instrument via the configuration socket or serial communications A previously saved configuration file can be opened from the file open menu or button Main Parameter Adjustment The main parameter scree...

Page 246: ...de Up to 50 configuration parameters can be selected for inclusion in the supervisor mode screen sequence If the parameter is normally displayed on screen with another parameter both parameters will appear It is not possible to configure supervisor mode screens without using the software To define these screens first select Supervisor Mode from the mode drop down list then select the functional gr...

Page 247: ...e rescaled to 160 pixels wide by 80 pixels high For best results the image should be simple and have an aspect ratio of 2 1 Complex graphics with multiple colours or greyscales will not reproduce well A preview of the results is shown Click the Download button to store it to the instrument Changing the Alternate Display Language The alternate language can be changed by selecting the Download Langu...

Page 248: ...e is chosen a list of profiles in the connected instrument is shown The user can select the required profile from the list A directory of existing profiles in the instrument can also be requested This allows one or all of the profiles to be deleted When downloading a profile to the instrument via the configuration socket or over serial communications a list of existing profiles and empty profile s...

Page 249: ...he optional USB Port or they can also be uploaded directly to your PC or network with the software via the configuration port or RS485 Ethernet communications if fitted To upload from a connected instrument go to the Device Upload recorder Data menu in the software Select a folder location and enter a file name when prompted then click Save Enter the communications parameters for your connection a...

Page 250: ...Visibility Format Project Documentation The Project information file name instrument model code and version modules options fitted and other user entered information such as the project name and version operator details creation and modification dates and a text description of the project can be entered into the file A hard copy of the instrument configuration can be printed from the File Print me...

Page 251: ...nge in ambient temperature Input Impedance V DC 47KΩ mA DC 5Ω Other ranges Greater than 10M resistive Isolation Reinforced safety isolation from outputs and other inputs User Calibration Single or two point ve values are added ve subtracted from PV PV Display Displays process variable up to 5 over and 5 under span Thermocouple Input Thermocouple Types Ranges Sensor Type Range in C Range in F Senso...

Page 252: ... High and Senor Break Alarms operate Resistance Temperature Detector RTD Input RTD Types Ranges Sensor Type Range in C Range in F Sensor Type Range in C Range in F 3 Wire PT100 199 to 800 C 328 to 1472 F NI120 80 to 240 C 112 to 464 F Note The Scaled Input Upper Limit and Scaled Input Lower Limit parameters can be used to restrict range An optional decimal place can be displayed RTD Performance Me...

Page 253: ... Control Loop 1 Loop 2 Cascade Control Master Loop Slave Loop Ratio Control Controlled Variable Un controlled Variable Remote Setpoint RSP RSP for loop 1 Valve Position Feedback Valve Position for loop 1 Note RSP Linear inputs only scalable between 9999 to 10000 but actual setpoint value is kept within the setpoint limit settings Auxiliary Input Auxiliary Input A Types Ranges Input Type Ranges mA ...

Page 254: ...ly when a digital input is setup to control the specified function s but the High Low function can be switched using the Inputs to Invert selection screen Digital Input Performance Number Available 0 to 9 One from Module Slot A 8 from Multi Digital Input C Type Voltage free or TTL compatible voltage signals Held in High state via pull up resistors Logic States Logic High Open contacts 5000Ω or 2 t...

Page 255: ... at full rated AC voltage current De rate if switching DC loads Isolation Reinforced safety isolation from inputs and other outputs CAUTION Plastic pegs prevent fitting of older non reinforced single relay modules Remove the peg to fit dual relays all dual relay modules have reinforced isolation Dual Relay Output 2 3 Performance Positions Optional in Plug in Modules 2 3 Contact Type 2 x Single pol...

Page 256: ... OFF State leakage 1mA rms Maximum at Rated Voltage ON State Voltage Drop 1 5V peak Maximum at Rated Current Repetitive Peak OFF state Voltage Vdrm 600V minimum Isolation Reinforced safety isolation from inputs and other outputs Single DC Linear Output Types Ranges Output Type Ranges Output Type Ranges mA DC 0 to 20mA 4 to 20mA V DC 0 to 5V 0 to 10V 2 to 10V 0 to 10V TxPSU DC Linear Output 1 6 7 P...

Page 257: ...nfiguration data extraction and profile creation Type Proprietary TTL level serial communications Connection RS232 via PC Configurator Cable to RJ11 socket under case Isolation Not isolated from SSR driver outputs For bench configuration only CAUTION The configuration lead socket is not isolated from SSR Driver outputs It is not intended for use in live applications RS485 Functions Setpoint broadc...

Page 258: ...o loop for combustion control VMD Feedback Second input can provide valve position feedback or flow indication Feedback not required or used for control algorithm Tuning Types Pre Tune Auto Pre Tune Self Tune and Manual Tuning with up to 5 PID sets stored internally for each control loop Gain Scheduling Automatically switches the 5 PID sets at user definable break points relating to the process va...

Page 259: ...ols two loops Time base All times are specified in hh mm ss Hours Minutes Seconds Segment Time Maximum segment time 99 59 59 hh mm ss Use loop back for longer segments e g 24 00 00 x 100 loops 100 days Ramp Rate Ramp Up or Down at 0 001 to 9999 9 display units per hour Hold Segment Release Release from menu key press At Time Of Day or via a Digital Input Profile Starting Point The first segment se...

Page 260: ... Temperatures 0 C to 55 C operating and 20 C to 80 C storage Relative Humidity 20 to 90 non condensing Altitude Up to 2000m above sea level Supply Voltage Power Mains versions Mains Supply 100 to 240V 10 AC 50 60Hz Consumption 20VA Fuse rating 1amp type T Slow blow Supply Voltage Power Low voltage versions AC Supply 20 to 48V AC 50 60Hz Consumption 5VA DC Supply 22 to 65V DC Consumption 12W Fuse r...

Page 261: ...ay Output 1 Relay Output Linear DC Output M Base Option 2 Not fitted 0 Relay Output Linear DC Output M Plug in Module Slot 1 Not fitted 0 Relay Output 1 SSR Driver Output 2 Linear DC Output L Triac Output 8 Plug in Module Slot 2 Not fitted 0 Relay Output 1 SSR Driver Output 2 Triac Output 8 Dual Relay Output 9 Dual SSR Driver Output Y 24VDC Transmitter Power Supply T Plug in Module Slot 3 Not fitt...

Page 262: ... x x x x x x x x x x x x x Sxxx Option C Not fitted 0 Multiple Digital Input 1 HMI Manual Language English 1 French 2 German 3 Italian 4 Spanish 5 Packing And Manual Options Single Pack with Concise Manual 1 Special Variants Standard Model Special features not fitted Blank ...

Page 263: ...g 8 4 Electrical Installation 9 Avoiding EMC Problems 9 Cable Isolation Protection 9 Noise Suppression at Source 10 Sensor Placement Thermocouple or RTD 11 Thermocouple Wire Identification 11 Thermocouple Wire Colour CHART 11 Pre wiring Cautions Warnings Information 12 Connections and Wiring 13 Central Terminal Connections 13 Outer Terminal Connections 14 Power Connections 15 Universal Input 1 Con...

Page 264: ...6 OPERATION MODE SCREEN SEQUENCE 37 Main Menu 42 Entry into the Main Menu 42 Unlock Codes 42 Main Menu Options 42 Setup Wizard 43 Manual entry to the Setup Wizard 43 Setup Wizard Screens 43 Supervisor Mode 44 Entry into Supervisor Mode 44 Supervisor Mode Screens 44 Configuration Menu 45 Entry into the Configuration Menu 45 Configuration Menu Screens 46 Input Configuration Sub Menu Screens 46 Contr...

Page 265: ...7 Automatic Tuning Menu 68 Entry into the Automatic Tuning Menu 68 Automatic Tuning Menu Screens 68 Lost Lock Codes 69 9 Input Calibration Multi point Scaling 70 User Calibration 70 Calibration Reminder 70 Single Point Calibration 70 Two Point Calibration 71 Multi point Scaling 72 Base Calibration Adjustment 72 Required Equipment 72 Performing a Calibration Check 73 Recalibration Procedure 73 Inpu...

Page 266: ... 91 Auto Hold Examples 91 Profile Cycles Repeat Sequences 92 Power Signal Lost Recovery Actions 93 Profile End Actions 94 Profile Abort Actions 95 17 USB Interface 96 Using the USB Port 96 USB Memory Stick Folders Files 96 18 Data Recorder 97 Recordable Values 97 Recorder Control and Status 97 Uploading Data 98 Additional Features Benefits from the Recorder 98 19 Controller Tuning 99 PID Sets Gain...

Page 267: ...Slot 2 Parameters 139 Plug in Module Slot 3 Parameters 142 Output 4 Parameters 144 Output 5 Parameters 146 Linear Output 6 Parameters 147 Linear Output 7 Parameters 148 Loop 1 Setpoint Parameters 149 Loop 2 Setpoint Parameters 150 Aux A Input Parameters 151 Loop 1 Control Parameters 151 Loop 2 Control Parameters 157 Alarm Parameters 163 Recorder Clock Parameters 171 Display Security 176 Instrument...

Page 268: ...ntactor 209 Continuous Control 209 Control Configuration 210 Control Deviation 210 Control Action 210 Control Enable Disable 210 Control Power Alarm 210 Control Type 210 Controller 211 Controller Mode 211 Correcting Variable 211 CPU 211 Custom Display Mode 211 Cycle Time 211 Data Recorder 211 Deadband 211 Derivative Action 212 Deviation Alarm 212 Digital Input 212 Direct Acting Control 212 Display...

Page 269: ...6 Logical Output Combinations 216 Examples of Logical Outputs 216 Loop Alarm 217 LSD 217 mADC 217 Main Menu 217 Main Setpoint 217 Manual Loop Alarm Time 218 Manual Mode 218 Manual Reset 218 Master Slave Controllers 218 Modbus RTU 219 Modbus TCP 219 Minimum Motor On Time 219 Modulating Valve 220 Motor Travel Time 220 Multi Point Scaling 220 mVDC 220 On Off Control 220 On Off Differential 221 On Off...

Page 270: ...tional Control 226 Rate 226 Rate of Change Alarm 226 Ratio Control 226 Recorder Configuration 227 Recorder Option 227 Recorder Menu 227 Relay 227 Remote Setpoint RSP 227 Retransmit Output 227 Retransmit Output Scale Maximum 227 Retransmit Output Scale Minimum 228 Reset To Defaults 228 Reverse Acting Control 228 RS485 228 RTD 228 Scaled Input Upper Limit 229 Scaled Input Lower Limit 229 Secondary P...

Page 271: ...ontrol VMD 234 Valve Position or Flow Indication 234 Valve Open Closed Limits 234 22 PC Software 235 Using the PC Software 235 Instrument Simulation 236 Configuring the Connection 236 Instrument Configuration 239 Main Parameter Adjustment 239 Extending Functionality via Software 240 Profile Creation and Editing 242 Data Recorder Trend Upload Analysis 243 23 Specifications 245 Universal Process Inp...

Page 272: ...op Graphical Profile Controller Recorder Profiler Option 253 Data Recorder Option 254 Display 254 Operating Conditions 254 Conformance Norms 254 Dimensions 254 24 Pro EC44 Product Coding 255 25 Table of Contents 257 ...