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1. General Information

1.1. Legal Information

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of
any kind are made in relation to the accuracy and reliability or contents of this document, either expressed
or implied, including but not limited to the implied warranties of merchantability and fitness for a particular
purpose. Westermo reserves the right to revise this document or withdraw it at any time without prior notice.

Under no circumstances shall Westermo be responsible for any loss of data or income or any special, incidental,
and consequential or indirect damages howsoever caused.

More information about Westermo can be found at 

www.westermo.com

.

1.2. About This Guide

This guide is intended for installation engineers and users of the Westermo products.

It includes information on safety and regulations, a product description, installation instructions and technical
specifications.

1.3. License and Copyright for Included FLOSS

This product includes software developed by third parties, including Free/Libre Open Source Software (FLOSS).
The specific license terms and copyright associated with the software are included in each software package
respectively. Please visit the product web page for more information.

Upon request, the applicable source code will be provided. A nominal fee may be charged to cover shipping and
media. Please direct any source code request to your normal sales or support channel.

Merlin 4400 Series

3

Summary of Contents for 3460-44100

Page 1: ...www westermo com Merlin 4400 Series Industrial Cellular Router ...

Page 2: ...on 9 3 2 Available Models 9 3 3 Hardware Overview 10 3 4 Connector Information Merlin 10 3 4 1 Power Input 10 3 4 2 Serial Ports 11 3 4 3 Console Port 12 3 4 4 Antennas 12 3 4 5 Reset Button 12 3 5 LED Indicators 13 3 6 Ethernet Port LED Behaviour 14 3 7 Dimensions 14 4 Installation 15 4 1 Mounting the Router 15 4 2 Cooling 15 4 3 Connecting Cables 15 4 4 Connecting the Antenna 15 4 5 Inserting SI...

Page 3: ...d More information about Westermo can be found at www westermo com 1 2 About This Guide This guide is intended for installation engineers and users of the Westermo products It includes information on safety and regulations a product description installation instructions and technical specifications 1 3 License and Copyright for Included FLOSS This product includes software developed by third parti...

Page 4: ...zardous situation Possible death or major injury Major damage to the product CAUTION Indicates a potentially hazardous situation Minor or moderate injury Moderate damage to the product NOTICE Provides information in order to avoid misuse of the product confusion or misunderstanding No personal injury Minor damage to the product NOTE Used for highlighting general but important information No person...

Page 5: ...oval of the product ensure that the protective earthing conductor is disconnected last HAZARDOUS VOLTAGE Do not open an energised product Hazardous voltage may occur when connected to a power supply PROTECTIVE FUSE The power supply wiring must be sufficiently fused It must be possible to disconnect manually from the power supply Ensure compliance to national installation regulations This product h...

Page 6: ...ture Limit according to the product s relevant electrical safety standard CABLE TEMPERATURE RATING FOR FIELD TERMINAL WIRES There may be a requirement on the minimum temperature rating of the cable to be connected to the field wiring terminals see chapter Interface Specifications 2 3 Care Recommendations Follow the care recommendations below to maintain full operation of the product and to fulfill...

Page 7: ... collection point for recycling electrical and electronic equipment By ensuring the product is disposed of correctly you will help to reduce hazardous substances and prevent potential negative consequences to both the environment and human health which could be caused by inappropriate disposal Figure 1 WEEE symbol for treatment of product disposal Merlin 4400 Series 7 ...

Page 8: ...r power utility automation Part 3 General requirements Safety EN 62368 1 Safety Communication Technology Table 2 Agency approvals and standards compliance 2 5 2 Simplified Declaration of Conformity Hereby Westermo declares that this product is in compliance with applicable EU directives and UK legislations The full declaration of conformity and other detailed information is available at www wester...

Page 9: ...ations where it is necessary to migrate from modems to an IP infrastructure The built in industrial protocol gateway enables several devices using different protocols to be accessed via a common protocol interface The Merlin 4400 like all the members of the Merlin family is compatible with the Activator zero touch deployment software The Activator software ensures that configurations are generated...

Page 10: ...rength 11 GPS SMA connector 3 4 Connector Information Merlin 3 4 1 Power Input Illustration Position Product marking Direction Description 1 DC Input Supply voltage 2 DC Input Supply voltage Table 3 Power input The positive input is marked with a plus sign The negative input is marked with a minus sign Connect the voltage to the pin and the return to the pin on the power input NOTICE POWER SUPPLY ...

Page 11: ...om the front of the unit is as shown below The RS 232 interface is wired as a DCE and the pinout is shown below Illustration Pin no Signal Direction Description 1 8 1 DSR Out Data Set Ready 2 DCD Out Data Carrier Detect 3 DTR In Data Terminal Ready 4 SG Signal Ground not chassis ground 5 RD Out Receive Data 6 TD In Transmit Data 7 CTS Out Clear To Send 8 RTS In Request To Send Table 4 RS 232 conne...

Page 12: ...multaneously The length of time holding the reset button will determine its behaviour Press duration PWR CONFIG LED behaviour Router behaviour on depress 0 3 seconds Solid on Normal reset to running config No special LED activity 3 15 seconds Flashing fast Releasing 3 15 seconds switches the router back to factory configuration Note this will wipe the configurations both config1 and config2 15 20 ...

Page 13: ...ing Booting Config On The router is running a valid configuration file Flashing slowly The router is running in recovery mode 2 5 flashes second Flashing quickly The router is running in factory configuration 5 flashes second SIM On SIM selected and registered on the 3G 4G network Off Not selected or SIM not inserted Flashing SIM selected and not registered on the network 3G LTE cellular signal st...

Page 14: ...6 Merlin 4400 Ethernet ports LINK LED green On Physical Ethernet link detected Off No physical Ethernet link detected Flashing Data is being transmitted or received over the link SPEED LED amber On Link operating at 100 Mbps Off Link operating at 10 Mbps Table 8 Ethernet LED behaviour and descriptions 3 7 Dimensions Dimensions are stated in millimetres and are regardless of model Figure 7 Dimensio...

Page 15: ...ended for the use of the product in full operating temperature range and service life To avoid obstructing the airflow around the product use the following spacing rules Minimum spacing of 25 mm 1 inch above below and 10 mm 0 4 inches left right of the product is recommended REDUCE THE RISK OF FIRE To reduce the risk of fire use only telecommunication line cords with a cable diameter of AWG 26 or ...

Page 16: ... slot 1 until it is fully inserted Screw the SIM cover back on with the Torx 10 driver 4 5 2 Inserting SIM 2 Card Figure 9 Inserting SIM card into SIM 2 slot If you are using a second SIM hold the SIM 2 card with the chip side facing up and the cut corner facing towards you to the left Gently push the SIM card into the lower SIM slot 2 until it is fully inserted Screw the SIM cover back on with th...

Page 17: ...0 Mbit s manual or auto Duplex Full or half manual or auto Circuit type TNV 1 Transmission range Up to 150 m with CAT5e cable or better Isolation All other ports Connection RJ 45 auto MDI MDI X Cabling Shielded CAT5e or better is recommended Number of ports 4 RS 232 485 Electrical specification Configurable for EIA RS 232 or EIA RS 422 485 Data rate RS 232 50 bit s 1 Mbit s RS 485 50 bit s 12 Mbit...

Page 18: ... μF 1 2 50 μs Ethernet ports L E 2 kV 2 Ω direct on shield 1 2 50 µs RS 232 L E 2 kV 2 Ω 0 5 µF RS 422 485 L E 2 kV 42 Ω 0 5 µF Power frequency magnetic field EN 61000 4 8 Enclosure 100 A m 50 Hz Radiated RF immunity EN 61000 4 3 Enclosure 20 V m at 800 MHz to 1 GHz 10 V m at 80 MHz to 3 GHz 5 V m at 2 7 GHz to 6 GHz 1 kHz sine 80 AM Conducted RF immunity EN 61000 4 6 Power port 10 V 80 AM 1 kHz 0...

Page 19: ... 158 F a Humidity EN 60068 2 30 Operational 5 95 relative humidity MTBF Telcordia Ground benign 25 C 1 600 000 hours Enclosure EN 62368 1 Aluminium Fire enclosure Weight 0 5 kg Cooling Convection aRefer to Safety Information chapter regarding touch temperature Table 10 Environmental and mechanical conditions Merlin 4400 Series 19 ...

Page 20: ...ption Rev B 2022 03 29 First version Rev C 2022 05 26 Revised product codes in the section Available Models Corrected descriptions of points 9 and 10 in section Hardware Overview Rev D 2022 11 18 Revised artwork and metrics 20 Merlin 4400 Series ...

Page 21: ...EN_REV D 2022 11 Westermo Network Technologies AB Sweden ...

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