Westin 47-2100, Installation Instructions Manual

Page 1: ...footwear is recommended Wear protective hair covering to contain long hair 2 Keep a Safe Distance Be sure to stand well clear of the winch cable during winch operation 1 5 times the cable length is re...

Page 2: ...t attach tow hooks to the winch mounting apparatus They must be attached to vehicle frame 7 The use of a snatch block will aid recovery operations by providing a doubling of the winch capacity and a h...

Page 3: ...th ers If this happens alternatively power the winch in and out Do not attempt to work a bound cable under load free it by hand 14 Apply blocks to wheels when vehicles are on an incline 15 Battery Be...

Page 4: ...intained Use a Hawse style fairlead only Do not use over rough surfaces without chafe protection Do not bend around unprotected sharp corners Do not move the vehicle when pulling a load Do not replace...

Page 5: ...e so that the three sections motor cable drum and gear housing are properly aligned C Before commencing installation ensure the mounting facility being used is capable of withstanding the rated capaci...

Page 6: ...CO W16 XXXX SOLENOID MOUNTING SUPPLEMENT Horizontal over cable spool Step 1 Install the long mounting brackets with spacers hooks facing forward on the solenoid box and tighten the bolts Fig A Step 2...

Page 7: ...rtical over cable spool Step 1 Connect the long mounting brackets and L shaped mounting bracket with the supplied hardware Fig A Step 2 Install the mounting bracket assembly hooks facing forward on th...

Page 8: ...ners on the side of the solenoid box and place the small mounting bracket at the side of the solenoid box Fig A Slide the bracket over the screw heads and tighten them Step 2 Loosen the winch tie rod...

Page 9: ...operations to help retain a charged battery Attach the electrical cables as follows Refer to Diagram 1 Short black cable with red jacket B connect to the red terminal B of the motor 2 Short black cab...

Page 10: ...ld not rub or chafe across any surfaces this could possibly damage them 3 Corrosion on electrical connections will reduce performance or may cause excessive heat 4 Clean all connections especially the...

Page 11: ...e needs to be kept clean and free from any chemicals or dirt NEVER operate the winch with less than 10 wraps of synthetic rope or 6 wraps of steel cable around the drum The terminal end is to prevent...

Page 12: ...heck the winch to ensure cable is winding onto the drum evenly Note 1 Never winch with your vehicle in gear or in park this can damage your vehicle s transmission 2 Never wrap the cable around the obj...

Page 13: ...es Wound Control Remote Switch 12 lead Gear Train 3 State Planetary Gear Ratio 161 28 Clutch Sliding Ring Gear Brake Automatic In The Drum Drum Size Diameter 2 5 Length 8 75 Wire Synthetic Rope 94 Lon...

Page 14: ...eries Wound Control Remote Switch 12 lead Gear Train 3 State Planetary Gear Ratio 193 2 Clutch Sliding Ring Gear Brake Automatic In The Drum Drum Size Diameter 2 5 Length 8 75 Wire Synthetic Rope 85 L...

Page 15: ...nc 320 W Covina Blvd San Dimas Ca 91773 Thank you for choosing Westin products for additional installation assistance please call CustomerService 800 793 7846 www westinautomotive com DATE 1 4 17 15 P...

Page 16: ...nc 320 W Covina Blvd San Dimas Ca 91773 Thank you for choosing Westin products for additional installation assistance please call CustomerService 800 793 7846 www westinautomotive com DATE 1 4 17 16 P...

Page 17: ...25 4 11 OR9500 11 OR12500 11 Motor Base 1 12 OR9500 12 OR12500 12 Drum Anti Friction Sheet 2 13 OR9500 13 OR12500 13 Tie Bar 2 15 OR9500 14 OR12500 14 Coupling Joint 1 16 OR9500 15 OR12500 15 Brake A...

Page 18: ...500 33 Spline Cushion 1 32 OR9500 34 OR12500 34 Gear Box Seals Ring 1 34 OR9500 35 OR12500 35 Gear Box Base 1 35 OR9500 36 OR12500 36 Spring Washer 4 10 36 OR9500 37 OR12500 37 Bolt M4 16 10 37 OR9500...

Page 19: ...receive the connection with the retaining bolts Step 4 Re install the long bolts To maintain the IP67 waterproof rating it is best to have this done professionally and to replace the sealing componen...

Page 20: ...00S Rated Line Pull 10000lbs single line Motor 6 6hp 12v Series Wound Control Wireless Multi control Gear Train 3 State Planetary Gear Ratio 218 1 Clutch Sliding Ring Gear Brake Automatic In The Drum...

Page 21: ...d Line Pull 12000lbs single line Motor 6 6hp 12v Series Wound Control Wireless Multi control Gear Train 3 State Planetary Gear Ratio 265 1 Clutch Sliding Ring Gear Brake Automatic In The Drum Drum Siz...

Page 22: ...nc 320 W Covina Blvd San Dimas Ca 91773 Thank you for choosing Westin products for additional installation assistance please call CustomerService 800 793 7846 www westinautomotive com DATE 1 4 17 22 P...

Page 23: ...2000 11 Gear Box Tube 1 12 ORI 10000S 12 ORI 12000 12 Clutch Pin 1 13 ORI 10000S 13 ORI 12000 13 Clutch Handle 1 14 ORI 10000S 14 ORI 12000 14 Gear Box Base 1 15 ORI 10000S 15 ORI 12000 15 Nylon Beari...

Page 24: ...Integrated Solenoid Module ISM 1 37 ORI 10000S 37 ORI 12000 37 Radio Receptor 1 38 ORI 10000S 38 ORI 12000 38 Bolt M8 x 25 5 39 ORI 10000S 39 ORI 12000 39 Bolt M8 x 45 1 40 ORI 10000S 40 ORI 12000 40...

Page 25: ...nd installed in accordance with the installation in structions and apply torque to the specifications as defined DOUBLE CHECK ALL FASTENERS BEFORE PRODUCT USE TO ENSURE PROPER FUNCTION AND SAFETY DRIL...

Page 26: ...nc 320 W Covina Blvd San Dimas Ca 91773 Thank you for choosing Westin products for additional installation assistance please call CustomerService 800 793 7846 www westinautomotive com DATE 1 4 17 26 P...