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22 | Westinghouse Outdoor Power Equipment, LLC

Westinghouse Outdoor Power Equipment, LLC | 23

 

TROUBLESHOOTING 

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

CORRECTION

Engine will not start

Out of fuel.

Refuel.

Bad fuel, generator stored without treating 

or draining gasoline, or refueled with bad 

gasoline.

Drain the fuel tank. Refuel with fresh gasoline. 

Dirty air filter.

Clean the air filter. 

Low engine oil level stopped generator.

If low oil LED illuminated, turn battery switch 

to the OFF position. Add engine oil. 

Spark plug wet with fuel (flooded engine).

Wait five minutes. Turn battery switch to 

the OFF position. Pull recoil handle rapidly 

several times. If the generator does not start, 

remove spark plug and dry. 

Spark plug faulty, fouled, or improperly gapped. Gap or replace the spark plug. Reinstall.

Fuel filter restricted, fuel system malfunction, 

fuel pump failure, ignition malfunction, valves 

stuck, etc. 

Contact Westinghouse customer service toll-

free at 1 (855) 944-3571.

Choke partially open or closed due to weak or 

disconnected battery.

Manually set the choke. See Maintenance 

section.

Engine starts, then shuts down

Out of fuel.

Refuel.

Incorrect engine oil level.

Check engine oil level. 

Dirty air filter.

Clean the air filter. 

Contaminated fuel.

Drain the fuel tank. Refuel with fresh gasoline.

Defective low oil level switch.

Contact Westinghouse customer service toll-

free at 1 (855) 944-3571.

Engine lacks power

Air filter restricted.

Clean or replace air filter.

Bad fuel, generator stored without treating 

or draining gasoline, or refueled with bad 

gasoline.

Drain the fuel tank. Refuel with fresh gasoline. 

Fuel filter restricted, fuel system malfunction, 

fuel pump failure, ignition malfunction, valves 

stuck, etc. 

Contact Westinghouse customer service toll-

free at 1 (855) 944-3571.

Engine runs rough or bogs when load applied

Dirty air filter.

Clean the air filter. 

Generator overloaded.

Unplug some devices.

Faulty power tool or appliance.

Replace or repair tool or appliance. Stop and 

restart the engine. 

Fuel filter restricted, fuel system malfunction, 

fuel pump failure, ignition malfunction, valves 

stuck, etc. 

Contact Westinghouse customer service toll-

free at 1 (855) 944-3571.

No power at AC receptacles

OUTPUT READY LED is OFF and 

OVERLOAD LED is ON.

Check AC load. Stop and restart engine. 
Check the air inlet. Stop and restart the 

engine. 

AC circuit breaker/s tripped.

Check AC loads and reset circuit breaker/s.

Faulty power tool or appliance.

Replace or repair tool or appliance. Stop and 

restart the engine. 

Faulty generator. 

Contact Westinghouse customer service toll-

free at 1 (855) 944-3571.

MAINTENANCE

DRAINING THE FLOAT BOWL
1. 

Remove the engine service cover.

2. 

Locate the drain hose extending from the bottom of the 

carburetor float bowl. 

Suitable Fuel Container

Float Bowl
Drain Screw

Drain Hose

3. 

Place the loose end of the hose outside the generator 

into an approved gasoline container to catch the drained 

fuel.

4. 

Loosen the float bowl drain screw and allow the fuel to 

drain. Tighten the float bowl drain screw.

5. 

Route the drain hose between the air cleaner housing 

and the engine service cover. Install the engine service 

cover. 

DRAINING THE FUEL TANK

If storing the generator for longer than six months, drain 

the fuel tank to prevent fuel separation, deterioration, and 

deposits in the fuel system. 

1. 

Unscrew the fuel tank cap. Remove the fuel screen filter. 

2. 

Using a commercially available gasoline hand pump 

(not included), siphon the gasoline from the fuel tank 

into an approved gasoline container. DO NOT use an 

electric pump. 

3. 

Reinstall the fuel screen filter and the fuel tank cap. 

4. 

Start the generator and allow it to run until the generator 

engine stops. 

5. 

Remove the spark plug. 

6. 

Put a teaspoon of engine oil into the cylinder and 

pull the recoil handle until resistance is felt. At this 

position the piston is coming up on its compression 

stroke and both valves are closed. Storing the engine 

in this position will help prevent internal corrosion.  

Return the recoil handle gently.  

7. 

Reinstall the spark plug. Leave the spark plug boot 

disconnected to prevent accidental starting. 

8. 

Install the engine service cover. 

VALVE CLEARANCE

NOTICE

Checking and adjusting valve clearance must be done 

when the engine is cold.

1. 

Remove the rocker arm cover and carefully remove 

the gasket. If the gasket is torn or damaged, it must be 

replaced.

2. 

Remove the spark plug so the engine can be rotated 

more easily.

3. 

Rotate the engine to top dead center (TDC) by pulling 

the recoil handle slowly. Looking through the spark plug 

hole, the piston should be at the top (both valves are 

closed).

4. 

Both the rocker arms should be loose at TDC on the 

compression stroke. If they are not, rotate the engine 

360°.

5. 

Insert a feeler gauge between the rocker arm and the 

valve stem to measure valve clearance.

Pivot 

Adjusting Nut

Valve Stem

Rocker Arm

Rocker Arm Pivot

Intake Valve

Exhaust Valve

Valve Clearance

0.0031 – 0.0047 in. 

(0.08 – 0.12 mm)

0.0051 – 0.0067 in. 

(0.13 – 0.17 mm)

Torque

8

12 N•m

8

12 N•m

6. 

If an adjustment is necessary, hold the rocker arm pivot 

and loosen the pivot adjusting nut.

7. 

Turn  the  rocker  arm  pivot  to  obtain  the  specified 

clearance. Hold the rocker arm pivot and re-tighten the 

pivot adjusting nut to the specified torque.

Torque: 106 inch-pound (12 N•m)
8. 

Perform this procedure for the other valve.

9. 

Install the gasket, rocker arm cover, and spark plug.

Summary of Contents for iGen2200

Page 1: ...CT TO THE STORE If you have questions or need assistance please call customer service at 855 944 3571 iGen2200 Digital Inverter Generator 1800 Running Watts 2200 Peak Watts iGen2500 Digital Inverter G...

Page 2: ...limited by such factors as fuel BTU content ambient temperature altitude engine conditions etc Maximum power decreases about 3 5 for each 1 000 feet above sea level and will also decrease about 1 for...

Page 3: ...spaces INCORRECT USAGE Do not operate in any of the following locations Near any door window or vent Garage Basement Crawl Space Living Area Attic Entry Way Porch Mudroom SAFETY SAFETY DEFINITIONS Th...

Page 4: ...not allow the generator s gas tank to overflow when filling Shut down the engine and allow it to cool for five minutes before adding gasoline or oil to the generator Never remove the fuel cap when the...

Page 5: ...sed to turn fuel valve to the run choke or OFF position 3 Output Ready LED Illuminates when the generator is operating normally Indicates the generator is producing electrical power at the receptacles...

Page 6: ...not overfill Fill only to the red maximum fill ring on the fuel screen filter visible in the filler neck Maximum Fuel Level Screen Filter Fuel Cap 5 Install the fuel cap Tighten until a click is hear...

Page 7: ...or or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution WARNING Fire hazard Only operate the gener...

Page 8: ...stimated Running Watts Estimated Starting Watts Incandescent Lights 4 Quantity x 75 Watts 300 0 TV Tube Type 300 0 Sump Pump 1 3 hp 800 1300 Refrigerator or Freezer 700 2200 Well Pump 1 3 hp 1000 2000...

Page 9: ...s before stopping the generators TRANSPORTING Allow the generator to cool a minimum of 30 minutes before transporting Replace all protective covers on the generator control panel Only use the generato...

Page 10: ...he full mark on dipstick 7 Replace the oil dipstick and hand tighten 8 Install the engine service cover MAINTENANCE MAINTENANCE SCHEDULE Regular maintenance will improve performance and extend the ser...

Page 11: ...rator for two to six months drain the float bowl to prevent gum and varnish buildup in the carburetor MAINTENANCE ENGINE OIL CHANGE WARNING Accidental start up Remove the spark plug boot from the spar...

Page 12: ...1 MAINTENANCE DRAINING THE FLOAT BOWL 1 Remove the engine service cover 2 Locate the drain hose extending from the bottom of the carburetor float bowl Suitable Fuel Container Float Bowl Drain Screw Dr...

Page 13: ...0 200801 VALVE LOCK CLIP 31 91023 DOUBLE END BOLT M6X92 32 91002 DOUBLE END BOLT M6X32 33 201901 PUSH ROD 34 91339 BOLT M6X50 NO PART DESCRIPTION 35 96006 HEAD COVER SEAL WASHER 36 201101 CYLINDER HEA...

Page 14: ...AME SHOCK ABSORBER PAD 33 90027 NUT 16X16X5_M6 34 500002 BOTTOM PLATE 35 500317 SHOCK ABSORPTION BEARING 36 500040 MOTOR VIBRATION DAMPING PAD 37 500035 ENGINE VIBRATION DAMPING PADS NO PART DESCRIPTI...

Page 15: ...32 96121 CARBURETOR PAPER PAD 33 202805 CARBURETOR ASSEMBLY 34 92239 BOLTS M3 8 NO PART DESCRIPTION 35 91023 DOUBLE END BOLT M6X92 36 209906 STEPPING MOTOR COVER 37 96009 AIR FILTER GASKET 38 202902 A...

Page 16: ...L TANK 39 500032 OIL CHANNEL 40 500314 FILTER 41 500308 FUEL TANK CAP 42 99519 FLAT PAD 43 500029 332 RIGHT FRAME NO PART DESCRIPTION 44 500297 332C RIGHT PANEL 45 500019 052 PULL ROPE GUIDE PLATE 46...

Page 17: ...32 Westinghouse Outdoor Power Equipment LLC Westinghouse Outdoor Power Equipment LLC 33 SCHEMATICS IGEN2500 SCHEMATICS SCHEMATICS IGEN2200 SCHEMATICS...

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