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trim pot. A  test  jack  is also supplied to  change  the 
control  timer delay in  conjunction with a  tester if 
other  than  the  factory  setting  is desired. 

A  level  detector  circuit  consisting  of  zener 

diode  Z 

and  resistor R 3  is connected  to  terminal 

1 3   of  the  module  for  controlling  the  de  voltage 

supply  to  the  timer  circuit. 

A  second  level  detector  conststmg  of  zener 

diode Z2 and resistor R 1 7  is connected to terminal 

3  of the module for controlling the turn on voltage 

level  from  the  52a  input. 

Power  Supply 

Consists of a zener diode (Zs) mounted on an L 

shaped  heat  sink.  The  zener  is  connected  to  a  2 

inch  tubular resistor (RS). A small capacitor (C3) 

located  on  the  timer  module· is  connected  across 
the  zener  diode. 

Telephone  Relay 

(X) 

This is  a  clapper  type  auxiliary relay  with  two 

normally  open  contacts. 

Output  Relay  (AR) 

This is a 4 pole normally open high speed aux­

iliary output relay used  for  tripping  duty. 

The  relay  coil  is  connected  in  series  with  a  2 

inch  tubular  resistor  (RA). 

Indicating Contactor Switch 

Unit  (ICS) 

The  de  indicating  contactor  switch  is  a  small 

clapper  type  device.  A  magnetic  armature,  to 
which  leaf-spring  mounted  contacts  are  attached, 

is attracted to the magnetic core upon energization 
of the switch.  When the switch closes, the moving 
contacts  bridge  two  stationary  contacts,  com­
pleting the trip circuit. Also, during this operation, 
two  fingers  on  the  armature  deflect  a  spring 

located on the front of the switch, which  allows the 
operation  indicator target  to  drop. 

The  front  spring,  in  addition  to  holding  the 

target, provides restraint for the armature and thus 
controls  the  pickup value  of the  switch. 

OPERAT I O N  

The  operation  of  the  SBF- 1  is  somewhat 

different  than  the  conventional  breaker  failure 

relay.  It  may  be  summarized  by  saying  that  the 

breaker  failure relay  timer is started  by  only the 

BFI  (62X) input rather than the B F I  and the over­

current  fault  detector.  The  breaker  failure  timer 
controls  the  fault  detector  so  that  after  it  times 
out, the overcurrent signal (if present) is connected 
to  the level  detector.  This  arrangement  keeps  the 

overcurrent  input transformer load  at  a  low level. 

This permits  f�st reset of the secondary voltage of 
3  ms or less, even at very high multiples of pickup 
current.  By  use  of an  additional  timer  (called  the 
control timer) the breaker  failure timer  as well as 
the  X  seal-in relay is reset  after  it times out. The 

circuit  operation can be explained by referring to 
the  internal  schematic drawing  775B8 1 3  (Fig.  2) 
and detailed internal schematic  1 3260 1 9  (Fig.  3). 

During  stand-by  condition  the de input  to the 

relay (terminal 9  positive) is zero since the de con­
trol  voltage  is  connected  through  the  breaker 

failure initiate contact (see the external schematic) 
which  is  normally  open. 

Upon  the  closing  of  the  B F I   contact  and 

providing the de voltage is 80% or greater (of rated 

value)  a  level  detector zener diode  Z l   (connected 
to  terminal  9) will  permit  transistor Q2 and Q I  to 
turn  on.  The power supply consisting of a  1 0  watt 

zener Zs  and  25  watt resistor Rs is also energized 

which  supplies  a  regulated  24Vdc  to  the  modules 
and  the  X  relay.  When  transistor  Q2  and Q l  turn 
on  it  connects  the  regulated  power  supply  to  the 
control  timer  which  consists  of 

1/2 

of IC I ,  trim pot 

P2  and  timing  capacitor  C l .   Resistor  R26  and 

R27  form  a  voltage  divider  which  requires  ap­

proximately one  time constant 

[( 

P2 + R22) x  C l )] 

before the output terminal  1 2  goes from 24Vdc to 
less  than  2 .5Vdc.  At  the  same  time  the  control 
timer  receives  power  through  Q I ,  the  24 V de  out­
put of the control timer (term. 1 2  ofiC I )  is used to 
turn  on transistor Q7  which  operates the X  relay. 
One X  contact is brought out to relay terminal  1 5  
to  permit  seal-in  of the  initiate  contact.  This  is 

desirable where the  BFI contact is only picked up 

for a short time.  The initiate contact must be clos­

ed for 8 ms in order for seal-in to take place. While 
the  control  timer is  timing  out,  the  BF  timer will 

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Summary of Contents for SBF-1

Page 1: ...tapped and brought out to a tap block located on the front of the relay Each transformer has three taps which cover the range of pickup The secondary of the transformers are con nected to the input o...

Page 2: ...as well as the X seal in relay is reset after it times out The circuit operation can be explained by referring to the internal schematic drawing 77588 1 3 Fig 2 and detailed internal schematic 1 3260...

Page 3: ...ained by using a current source and a precision ammeter CAUTION Since the tap block connector screw carries operating current be sure that the screw is turned tight In order to avoid opening the curre...

Page 4: ...rrent unit is obtained by means of a tap screw and tap block in conjunc tion with the tap multiplier knob setting located at the front of the overcurrent unit module This per mits a continuous adjustm...

Page 5: ...ch or equivalent use the 0 2 amp tap For 48 Vdc applications set the unit in the 2 amp I L 41 776 5 t a p and use a type WL relay with a S 304C209G01 coil or equivalent I NSTALLATION The relays should...

Page 6: ...low state in 1 90 to 210 milliseconds If some other time interval is desired the timer setting may be changed by means of a screw driver adjustment through the access hole on the timer 6 module to a m...

Page 7: ...t point TP6 and TP7 on the timer board Energize the relay with rated de voltage and apply 0 48 Amps ac current to phase A With the tap in the 0 5 position and the phase multiplier dial knob fully coun...

Page 8: ...cation of trouble in service or dur ing routine checks the following information will prove helpful All measurements are approximate and may vary as much as 20 All voltages are positive with reference...

Page 9: ...voltage at terminal 4 should measure 6 4V The voltage at printed circuit board I L 41 776 5 terminal 3 should measure 23 5Vdc before the output relay operates and less than 2 5V after it operates 3 J...

Page 10: ...Current 4 5A S OA VA 23 28 OHMS 0 1 1 01 1 P F Angle 36 1 8 Saturated Burden Current Lagging Voltage CLOSED 4 5A S OA 16 20 008 008 5 4 OPEN C LOSED SA SA O SA S OA 53 2 1 33 2 2 23 08 1 5 09 63 25 20...

Page 11: ...5 TABLE 4 I L 41 776 5 0 5 to 1 3 5 Amperes 1 SECOND 250 Amps 250 300 AR CONTACT RATINGS I NTERRUPTING RATING CONTACT CIRCUIT TRIP CARRY RATING RESISTIVE I NDUCTIVE RATING RATING CONTINUOUS L R 005 4...

Page 12: ...ER TB TRANSFORMER TA Fig 1 Photograph of SBF 1 Relay without case with four overcurrent input Front view 12 SEAL IN RELAY X ICS INDICATING CONTACTOR SWITCH w w w E l e c t r i c a l P a r t M a n u a...

Page 13: ...right oblique I L 41 776 5 POTENTIOMETER PA POTENTIOMETER PC POTENTIOMETER PG POTENTIOMETER PB TRANSFORMER TG RESISTOR RS 1 3 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 14: ...MOVE RED LEAD FROM TERMINAL II TO TERMINAL 12 L R LC S RC DENOTE LEFT HAND RIGHT HAND LEFT CENTER S RIGHT CENTER POSITIONS REF DWG 25W RESISTORS 1326DI9 DETAILED SCHEMATIC 1326D31 4 OVERCURRENT UNITS...

Page 15: ...TED VDC 13 FROM TERM 3 OF 4 OVERCURRENT DETECTOR MODULE RATED VDC 3 52 a TIMER AND O UTPUT MODULE 4 PI IS PANEL MOUNTED 17 7 L TO X RELAY 10 J WHEN USED REPLACED BY FOR GROUPS I Fig 4 Internal SCR w w...

Page 16: ...RIPTI JN STYLE N0 JUM P R 0 OHM RESISTOR 862A413HO I Jl DESCRIPTI J J STYLE POT 20 0K 501 1 862A406H02 P2 25 0K sow SSOA687H02 PI DESCRIPTHlN STYLE TRANS STOR 2N2905A 762A672H O 01 2 lt 7 1 1 762A585H...

Page 17: ...Pl 2 a Pl 3 I 14 Fig 5 Component Location tor Timer Module 48 or 125Vdc rated relay I L 41 776 5 3517A76 19 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 18: ...WHEN USED 3517A77 Fig 6 Com u e 250Vdc rated relay ponent Location for Timer Mod I 20 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 19: ...o z uot s I d SH U7H7 ki 0 12 lJ SCKIPfiJ TYLI ZE EK 1 751A f 2 J r r n r o1 Z2 1 17j21 JJ Jv 0 I I d c Zl DESCRIPTltlN STYLE NG I POT 500 0 2 00W 10 7o 848A778H04 PA PC PG IO OK 12 5W O lo 836A635HI...

Page 20: ...3517A78 Fig 8 Component Location for 3 Current Input Overcurrent Detector Module 22 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 21: ...I L 41 776 5 3517A79 Fig 9 Component Location for 4 Current Input Overcurrent Detector Module 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 22: ...G X TAP MULTIPLIER r l I TO RH CONTACT OF AR RELAY I t L _ Q J_ 2 4 s a lGND J l L J TO RH CONTACT I OF AR RELAY I l l 9 Qg _j LO BOUNCE SWITCH TO TESTTIMER RATED START VDC TO TESTTIMER COMMON NOTE TO...

Page 23: ...PPt 62 l 62 l 2 _ _3 r 1 IB WHEN 62 1 16 USED 17 r n 6 Ic f 1 _ Io 6 1 f Jf 1 SPP t rv r rv P J SBF 1 RELAY FOR BREAKER 52 2 r r BACKUP r RELAYS r r JPRIMAR t SPP SURGE PROTECTION CAPACITORS TO BE USE...

Page 24: ...BR EAKER FAILUR E R ELAY 7nBBI3 1326DI 9 62Xp2 Y BR EAKER FAIL UR E INITIATE CONTACTS 8 6BF BR EAKER FAILUR E LOCKOUT R ELAY 8 6TI TR ANSFOR MER LOCKOUT R ELAY T YPICAL 8 6BF AND OR R E L AY AUX F UNC...

Page 25: ...EXTERNAL TOOTHED WASHERS 4 375 1 1 1 1 3 1 90 32 SCREW 4 375 SPACERS FOR I l l 1 3 THIN PANELS I L 41 776 5 5 5631 250 DIA 4 HOLES FOR 141 30 6 35 190 32 MTG SCREWS f 1 5707903 Fig 13 Outline and Dri...

Page 26: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 27: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 28: ...W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY I NST RU M E NT D IVISION CORAL SPRI NGS F L Printed in U S A w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 29: ...tap block located on the front of the relay Each transformer has three taps which cover the range of pickup The secondary of the transformers are con nected to the input of the plug in detector modul...

Page 30: ...ctor The breaker failure timer controls the fault detector so that after it times out the overcurrent signal if present is connected to the level detector This arrangement keeps the overcurrent input...

Page 31: ...rent is reduced to zero or up to 95 of pickup current Continuous rating is 1 0 amperes One second rating is 250 amperes The accuracy of the pickup setting is 5 over the full range and 10 from 20 to 55...

Page 32: ...cts will safely close 30 amperes at 250 Vdc and the seal in contacts of the ICS will safely carry this current long enough to trip a cir cuit breaker SETTINGS OVERCURRENT DETECTOR The pickup of the ov...

Page 33: ...41 776 5A resistor that is inserted on tripping and the over current fault detectors are set below the resistor current the additional time for this interruption must be included A secure margin for...

Page 34: ...e will speed up the dropout time longer range timer Use the same test with applying current to BREAKER FAILURE BF i f phase C and also phase B if used Pickup should TIMER be within 5 of the phase A pi...

Page 35: ...e relay if the relay has been taken apart for repairs or the adjustments have been disturbed This procedure should not be used unless it is apparent that the relay is not in proper working order Overc...

Page 36: ...ee that the contacts close at rated tap value current The indicating target should drop at or just prior to the contacts closing The targer should drop freely I f the target does not drop or does not...

Page 37: ...1 posi tion I L 41 776 5A a With 0 4 amp ac current flowing apply rated relay voltage Measure voltage at terminal 5 of I C I to be 6 4V Now increase the current until the output relay operates The vo...

Page 38: ...OA VA 1 65 75 06 60 63 75 50 60 O H M S 073 03 027 024 03 1 03 024 024 P F Angle 45 36 1 5 1 5 36 36 1 5 1 5 TAP 4 5 TAP MULT 1 4 5A PICKUP 3 1 3 5A PICKUP REED RR CONTACT OPEN CLOSED OPEN C LOSED Cu...

Page 39: ...T RATINGS I L 41 776 5A I NTERRUPTING RATING CONTACT CIRCUIT TRIP CARRY RATING RESISTIVE I NDUCTIVE RATING RATING CONTINUOUS L R 005 48Vdc 30 Amps 3 Amps 3 75 Amps 1 75 Amps 1 25 30 3 5 35 250 30 3 25...

Page 40: ...ER TB TRANSFORMER TA Fig 1 Photograph of SBF 1 Relay without case with four overcurrent input Front view 12 SEAL IN RELAY X ICS INDICATING CONTACTOR SWITCH w w w E l e c t r i c a l P a r t M a n u a...

Page 41: ...right oblique I L 41 776 5A POTENTIOMETER PA POTENT OMETER PC POTENTI OMETER PG _ _ POTENTIOMETER PB TRANSFORMER TG RESISTOR RS 1 3 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 42: ...R l L Cl RCl DENOTE LEFT HANO RIGHT HAND LEFT CENTER a RIGHT CENTER POSITIONS W RESISTORS VOLTS DC RA RS 1326DI9 DET AILED SCHEMATIC 48 900 n 200 n 1326D31 4 OVERCURRENT UNITS WIRING 1 326 D83 3 OVERC...

Page 43: ...13 FROM TERM 3 OF 4 OVERCURRENT DETECTOR MODULE RATED VDC 52 a f i 4 TIMER AND OUTPUT MODULE PI IS PAN E L MOUNTED 7 TO X RELAY 10 WHEN USED I I I I 9 I I I REPLACED BY J FOR GROUPS I a 0 Fig 4 Intern...

Page 44: ...UZ8 70 Q Q IJ 0 37 A 69 JH I 4 matic of Timer Module 1454C81 G02 125 VDC 1454C81 G03 2 50 VOC CAPAC T O R C J C2 Cl D H l U D l 2 03 II A DX l N T CKT I C I JUMPER J l 2 P2 P I P0T TRtu I S I S H J R...

Page 45: ...Pl 2 a Pl 3 I 14 Fig 5 Component Location for Timer Module 48 or 125Vdc rated relay I L 41 776 5A 3517A76 19 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 46: ...20 Fig 6 Comp anent Location for Timer Mod I u e 250Vdc rated relay WHEN USED 3517A77 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 47: ...l 7 J J Q j Q Q 5 1 7 rl 6 J J 5 R l 5 0 0 00 5 7 6 ll 1 7Yll R l 2 4 5 J Q Q 1 57 J tl 7 A 6 4 3rlJ R l 6 3 9 2 00 o 5 4 6 5A 2 J 7 L l 1 1 3 1 4 J O Q Q 2 00 1t 5 4 J 5f 2 0 7 H 7 5 R9 10 12 UESCRJ...

Page 48: ...3517A78 Fig 8 Component Location for 3 Current Input Overcurrent Detector Module 2 2 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 49: ...I L 41 776 5A 3517A79 Fig 9 Component Location for 4 Current Input Overcurrent Detector Module 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 50: ...I TO RH CONTACT TO RH CONTACT I OF AR RELAY OF AR RELAY I I 1 l i L _ C0_ 2 4 6 l 9 _j L g uc N HCE f JA1 l c1 lGND IOK TO TESTTIMER RATED Y Y f START VDC TOTESTTlMER COMMON NOTE TO TEST FOR OVERCURR...

Page 51: ...62 2 r SBF I RELAY FOR BREAKER 52 2 rrll l rr x 6 llf f 1 1 1 1 1 l f 6 lc 62 I BACKUP f A vT RELAYS r t 62 1 Io L 7 fs t f I P E t SPP SURGE PROTECTION CAPACITORS TO BE USED WHEN SURGE VOLTAGE MAY E...

Page 52: ...D ________ _____ I u I CIRCUIT BR IPTION S8F IBREA ERFAILUR R lAY 775 1326 D 1 9 2X 62Y BREAKER FAI L U R E I N I T IAT CO _ N _ TACTS l LBSBF BREA K E R FAILURE LOCKOUT RELAY 86TI TRANSFOR M E R LOC...

Page 53: ...750 400 05 5 875 149 23 2 938 74 63 PA NEL C U TOUT 8t DR I L L I N G FOR S E M I FLU S H MTG LARGE INT E R N I 5 5 6 a E XT E RNA L _L_ J t TOOTH WASHER r 64 1 16 2 8 S M A LL EXTERNAL TOOTHED WASHER...

Page 54: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 55: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 56: ...W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY I N ST R U M E NT DIVISION CORAL S P R I N G S FL Printed in U S A w w w E l e c t r i c a l P a r t M a n u a l s c o m...

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