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module  and  apply  rated  de  voltage.  Also  apply 
phase current to phase A input. The voltage at test 
point  TP3  on  the overcurrent module  should drop 
from approximately 23.5 volts to less than 2.5  V de 
when  the ac  current  input  is between  .48  and  .52 
amperes.  The  AR  output  relay will pickup  at  the 

same  time. 

Use  the  same  test  with  applying  current  to 

phase C  (and  also phase B  if used).  Pickup should 
be  within  5%  of the  phase  A  pickup. 

Rotate  Tap  Multiplier  Knob to the  X3  setting 

and  repeat  above.  The  operate  current  should  be 

between  1 .44  and  1 .56 amperes  on  phase  A  input 
and within 5%  of phase A pickup for phase C (and 
phase  B  if used). 

For  setting  Phase A  current operate level,  set 

the  tap screw in the proper range location and set 
the  phase  tap  multiplier  at the point at which  the 
voltage  at  TP3  changes  from  high  to  low  at  the 
desired input current. The phase C and Phase B  (if 

used) tap screws should be set for the same current 
range. 

The Ground overcurrent setting is checked and 

set  exactly  like  the  phase  overcurrent  circuit. 

A  locking  feature  is  provided  to  hold  the  tap 

multiplier  knob  at  the desired  setting. 

Control  Timer 

Use a low bounce initiate contact in series with 

relay  terminal  9  (positive).  Connect  an  electronic 

timer  to  the  relay so  that  the  start  input  is  con­

nected  to  relay  terminal  9  (through  a  voltage 
divider, if necesary). The stop input should be con­

nected  to  the  bottom  test  jack  on  the  timer 
module.  The common should be connected  to ter­

minal  8.  The  test  timer  start  input  should  be  ad­

justed  to  commence  timing  on  a  positive  going 
slope and to stop timing on a negative going slope. 

The control timer output should go from a high 

state  to  a  low  state  in  1 90  to  2 1 0  milliseconds. 

If some other time interval is desired, the timer 

setting may be changed by means of a screw driver 

adjustment  through  the  access  hole  on  the  timer 

module to a multiturn potentiometer. Use the elec­

tronic test timer in the manner described to  obtain 
the desired time interval.  Remember that the Con­
trol  Timer  should  always  be  set  at  least  1 6  

milliseconds longer than the B F  timer. The adjust­
ment  range  is  1 50  to  250  ms. 

BREAKER FAI L U R E  (BF) 

T I M E R  

This  may  be  checked  i n  the  same  way  a s  the 

Control  Timer. 

First  jumper  test  points  TP6  and  TP7  on  the 

timer  module.  Connect  the  test  timer  stop  lead  to 

the  upper test jack on the timer module. Output of 

the B F  timer takes place when it goes from a high 
state  to  low  state  (similar  to  the  Control  Timer 

output). 

Set  the  timer knob  at  the  desired  setting  and 

verify setting by operating the timer several times. 
The  timer should operate within 5 %  of the setting. 
The  setting  may  be  made closer by  means  of the 
electronic  test  timer. 

When  the  desired  setting  has  been  obtained  it 

may  be locked  in place  by  means  of the locking 
tab. 

Overall  operation  may be  checked by  connec­

ting  rated  de  voltage  to  relay  terminal  1 8   (52A 
breaker  auxiliary  contact  input). 

Remove jumper  from test point  TP6  and TP7 

on the timer  module. 

Now when the test switch to terminal 9  is clos­

ed, the AR output relay should pickup momentari­
ly and reset even though the test switch is left clos­
ed.  Remember  that  the B F  timer setting should be 

1 6  ms  or  more  longer  than  the  Control  Timer. 

Reduce  voltage  to relay  terminal  1 8  to 60%  of 

rated relay voltage. Close test switch and note that 

AR  relay  does not  pickup. 

Return voltage to normal and reduce voltage to 

terminal 9 to 60% of rated relay voltage. Close test 
switch  and  note  that  AR  relay  does  not  pick  up. 

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Summary of Contents for SBF-1

Page 1: ...tapped and brought out to a tap block located on the front of the relay Each transformer has three taps which cover the range of pickup The secondary of the transformers are con nected to the input o...

Page 2: ...as well as the X seal in relay is reset after it times out The circuit operation can be explained by referring to the internal schematic drawing 77588 1 3 Fig 2 and detailed internal schematic 1 3260...

Page 3: ...ained by using a current source and a precision ammeter CAUTION Since the tap block connector screw carries operating current be sure that the screw is turned tight In order to avoid opening the curre...

Page 4: ...rrent unit is obtained by means of a tap screw and tap block in conjunc tion with the tap multiplier knob setting located at the front of the overcurrent unit module This per mits a continuous adjustm...

Page 5: ...ch or equivalent use the 0 2 amp tap For 48 Vdc applications set the unit in the 2 amp I L 41 776 5 t a p and use a type WL relay with a S 304C209G01 coil or equivalent I NSTALLATION The relays should...

Page 6: ...low state in 1 90 to 210 milliseconds If some other time interval is desired the timer setting may be changed by means of a screw driver adjustment through the access hole on the timer 6 module to a m...

Page 7: ...t point TP6 and TP7 on the timer board Energize the relay with rated de voltage and apply 0 48 Amps ac current to phase A With the tap in the 0 5 position and the phase multiplier dial knob fully coun...

Page 8: ...cation of trouble in service or dur ing routine checks the following information will prove helpful All measurements are approximate and may vary as much as 20 All voltages are positive with reference...

Page 9: ...voltage at terminal 4 should measure 6 4V The voltage at printed circuit board I L 41 776 5 terminal 3 should measure 23 5Vdc before the output relay operates and less than 2 5V after it operates 3 J...

Page 10: ...Current 4 5A S OA VA 23 28 OHMS 0 1 1 01 1 P F Angle 36 1 8 Saturated Burden Current Lagging Voltage CLOSED 4 5A S OA 16 20 008 008 5 4 OPEN C LOSED SA SA O SA S OA 53 2 1 33 2 2 23 08 1 5 09 63 25 20...

Page 11: ...5 TABLE 4 I L 41 776 5 0 5 to 1 3 5 Amperes 1 SECOND 250 Amps 250 300 AR CONTACT RATINGS I NTERRUPTING RATING CONTACT CIRCUIT TRIP CARRY RATING RESISTIVE I NDUCTIVE RATING RATING CONTINUOUS L R 005 4...

Page 12: ...ER TB TRANSFORMER TA Fig 1 Photograph of SBF 1 Relay without case with four overcurrent input Front view 12 SEAL IN RELAY X ICS INDICATING CONTACTOR SWITCH w w w E l e c t r i c a l P a r t M a n u a...

Page 13: ...right oblique I L 41 776 5 POTENTIOMETER PA POTENTIOMETER PC POTENTIOMETER PG POTENTIOMETER PB TRANSFORMER TG RESISTOR RS 1 3 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 14: ...MOVE RED LEAD FROM TERMINAL II TO TERMINAL 12 L R LC S RC DENOTE LEFT HAND RIGHT HAND LEFT CENTER S RIGHT CENTER POSITIONS REF DWG 25W RESISTORS 1326DI9 DETAILED SCHEMATIC 1326D31 4 OVERCURRENT UNITS...

Page 15: ...TED VDC 13 FROM TERM 3 OF 4 OVERCURRENT DETECTOR MODULE RATED VDC 3 52 a TIMER AND O UTPUT MODULE 4 PI IS PANEL MOUNTED 17 7 L TO X RELAY 10 J WHEN USED REPLACED BY FOR GROUPS I Fig 4 Internal SCR w w...

Page 16: ...RIPTI JN STYLE N0 JUM P R 0 OHM RESISTOR 862A413HO I Jl DESCRIPTI J J STYLE POT 20 0K 501 1 862A406H02 P2 25 0K sow SSOA687H02 PI DESCRIPTHlN STYLE TRANS STOR 2N2905A 762A672H O 01 2 lt 7 1 1 762A585H...

Page 17: ...Pl 2 a Pl 3 I 14 Fig 5 Component Location tor Timer Module 48 or 125Vdc rated relay I L 41 776 5 3517A76 19 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 18: ...WHEN USED 3517A77 Fig 6 Com u e 250Vdc rated relay ponent Location for Timer Mod I 20 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 19: ...o z uot s I d SH U7H7 ki 0 12 lJ SCKIPfiJ TYLI ZE EK 1 751A f 2 J r r n r o1 Z2 1 17j21 JJ Jv 0 I I d c Zl DESCRIPTltlN STYLE NG I POT 500 0 2 00W 10 7o 848A778H04 PA PC PG IO OK 12 5W O lo 836A635HI...

Page 20: ...3517A78 Fig 8 Component Location for 3 Current Input Overcurrent Detector Module 22 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 21: ...I L 41 776 5 3517A79 Fig 9 Component Location for 4 Current Input Overcurrent Detector Module 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 22: ...G X TAP MULTIPLIER r l I TO RH CONTACT OF AR RELAY I t L _ Q J_ 2 4 s a lGND J l L J TO RH CONTACT I OF AR RELAY I l l 9 Qg _j LO BOUNCE SWITCH TO TESTTIMER RATED START VDC TO TESTTIMER COMMON NOTE TO...

Page 23: ...PPt 62 l 62 l 2 _ _3 r 1 IB WHEN 62 1 16 USED 17 r n 6 Ic f 1 _ Io 6 1 f Jf 1 SPP t rv r rv P J SBF 1 RELAY FOR BREAKER 52 2 r r BACKUP r RELAYS r r JPRIMAR t SPP SURGE PROTECTION CAPACITORS TO BE USE...

Page 24: ...BR EAKER FAILUR E R ELAY 7nBBI3 1326DI 9 62Xp2 Y BR EAKER FAIL UR E INITIATE CONTACTS 8 6BF BR EAKER FAILUR E LOCKOUT R ELAY 8 6TI TR ANSFOR MER LOCKOUT R ELAY T YPICAL 8 6BF AND OR R E L AY AUX F UNC...

Page 25: ...EXTERNAL TOOTHED WASHERS 4 375 1 1 1 1 3 1 90 32 SCREW 4 375 SPACERS FOR I l l 1 3 THIN PANELS I L 41 776 5 5 5631 250 DIA 4 HOLES FOR 141 30 6 35 190 32 MTG SCREWS f 1 5707903 Fig 13 Outline and Dri...

Page 26: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 27: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 28: ...W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY I NST RU M E NT D IVISION CORAL SPRI NGS F L Printed in U S A w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 29: ...tap block located on the front of the relay Each transformer has three taps which cover the range of pickup The secondary of the transformers are con nected to the input of the plug in detector modul...

Page 30: ...ctor The breaker failure timer controls the fault detector so that after it times out the overcurrent signal if present is connected to the level detector This arrangement keeps the overcurrent input...

Page 31: ...rent is reduced to zero or up to 95 of pickup current Continuous rating is 1 0 amperes One second rating is 250 amperes The accuracy of the pickup setting is 5 over the full range and 10 from 20 to 55...

Page 32: ...cts will safely close 30 amperes at 250 Vdc and the seal in contacts of the ICS will safely carry this current long enough to trip a cir cuit breaker SETTINGS OVERCURRENT DETECTOR The pickup of the ov...

Page 33: ...41 776 5A resistor that is inserted on tripping and the over current fault detectors are set below the resistor current the additional time for this interruption must be included A secure margin for...

Page 34: ...e will speed up the dropout time longer range timer Use the same test with applying current to BREAKER FAILURE BF i f phase C and also phase B if used Pickup should TIMER be within 5 of the phase A pi...

Page 35: ...e relay if the relay has been taken apart for repairs or the adjustments have been disturbed This procedure should not be used unless it is apparent that the relay is not in proper working order Overc...

Page 36: ...ee that the contacts close at rated tap value current The indicating target should drop at or just prior to the contacts closing The targer should drop freely I f the target does not drop or does not...

Page 37: ...1 posi tion I L 41 776 5A a With 0 4 amp ac current flowing apply rated relay voltage Measure voltage at terminal 5 of I C I to be 6 4V Now increase the current until the output relay operates The vo...

Page 38: ...OA VA 1 65 75 06 60 63 75 50 60 O H M S 073 03 027 024 03 1 03 024 024 P F Angle 45 36 1 5 1 5 36 36 1 5 1 5 TAP 4 5 TAP MULT 1 4 5A PICKUP 3 1 3 5A PICKUP REED RR CONTACT OPEN CLOSED OPEN C LOSED Cu...

Page 39: ...T RATINGS I L 41 776 5A I NTERRUPTING RATING CONTACT CIRCUIT TRIP CARRY RATING RESISTIVE I NDUCTIVE RATING RATING CONTINUOUS L R 005 48Vdc 30 Amps 3 Amps 3 75 Amps 1 75 Amps 1 25 30 3 5 35 250 30 3 25...

Page 40: ...ER TB TRANSFORMER TA Fig 1 Photograph of SBF 1 Relay without case with four overcurrent input Front view 12 SEAL IN RELAY X ICS INDICATING CONTACTOR SWITCH w w w E l e c t r i c a l P a r t M a n u a...

Page 41: ...right oblique I L 41 776 5A POTENTIOMETER PA POTENT OMETER PC POTENTI OMETER PG _ _ POTENTIOMETER PB TRANSFORMER TG RESISTOR RS 1 3 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 42: ...R l L Cl RCl DENOTE LEFT HANO RIGHT HAND LEFT CENTER a RIGHT CENTER POSITIONS W RESISTORS VOLTS DC RA RS 1326DI9 DET AILED SCHEMATIC 48 900 n 200 n 1326D31 4 OVERCURRENT UNITS WIRING 1 326 D83 3 OVERC...

Page 43: ...13 FROM TERM 3 OF 4 OVERCURRENT DETECTOR MODULE RATED VDC 52 a f i 4 TIMER AND OUTPUT MODULE PI IS PAN E L MOUNTED 7 TO X RELAY 10 WHEN USED I I I I 9 I I I REPLACED BY J FOR GROUPS I a 0 Fig 4 Intern...

Page 44: ...UZ8 70 Q Q IJ 0 37 A 69 JH I 4 matic of Timer Module 1454C81 G02 125 VDC 1454C81 G03 2 50 VOC CAPAC T O R C J C2 Cl D H l U D l 2 03 II A DX l N T CKT I C I JUMPER J l 2 P2 P I P0T TRtu I S I S H J R...

Page 45: ...Pl 2 a Pl 3 I 14 Fig 5 Component Location for Timer Module 48 or 125Vdc rated relay I L 41 776 5A 3517A76 19 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 46: ...20 Fig 6 Comp anent Location for Timer Mod I u e 250Vdc rated relay WHEN USED 3517A77 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 47: ...l 7 J J Q j Q Q 5 1 7 rl 6 J J 5 R l 5 0 0 00 5 7 6 ll 1 7Yll R l 2 4 5 J Q Q 1 57 J tl 7 A 6 4 3rlJ R l 6 3 9 2 00 o 5 4 6 5A 2 J 7 L l 1 1 3 1 4 J O Q Q 2 00 1t 5 4 J 5f 2 0 7 H 7 5 R9 10 12 UESCRJ...

Page 48: ...3517A78 Fig 8 Component Location for 3 Current Input Overcurrent Detector Module 2 2 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 49: ...I L 41 776 5A 3517A79 Fig 9 Component Location for 4 Current Input Overcurrent Detector Module 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 50: ...I TO RH CONTACT TO RH CONTACT I OF AR RELAY OF AR RELAY I I 1 l i L _ C0_ 2 4 6 l 9 _j L g uc N HCE f JA1 l c1 lGND IOK TO TESTTIMER RATED Y Y f START VDC TOTESTTlMER COMMON NOTE TO TEST FOR OVERCURR...

Page 51: ...62 2 r SBF I RELAY FOR BREAKER 52 2 rrll l rr x 6 llf f 1 1 1 1 1 l f 6 lc 62 I BACKUP f A vT RELAYS r t 62 1 Io L 7 fs t f I P E t SPP SURGE PROTECTION CAPACITORS TO BE USED WHEN SURGE VOLTAGE MAY E...

Page 52: ...D ________ _____ I u I CIRCUIT BR IPTION S8F IBREA ERFAILUR R lAY 775 1326 D 1 9 2X 62Y BREAKER FAI L U R E I N I T IAT CO _ N _ TACTS l LBSBF BREA K E R FAILURE LOCKOUT RELAY 86TI TRANSFOR M E R LOC...

Page 53: ...750 400 05 5 875 149 23 2 938 74 63 PA NEL C U TOUT 8t DR I L L I N G FOR S E M I FLU S H MTG LARGE INT E R N I 5 5 6 a E XT E RNA L _L_ J t TOOTH WASHER r 64 1 16 2 8 S M A LL EXTERNAL TOOTHED WASHER...

Page 54: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 55: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 56: ...W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY I N ST R U M E NT DIVISION CORAL S P R I N G S FL Printed in U S A w w w E l e c t r i c a l P a r t M a n u a l s c o m...

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