89
WHL-016 REV. 12.18.14
BOILER START-UP REPORT
LIGHT OFF ACTIVITIES
DATE COMPLETED ________________
1) Fill the
heating
system
Check all piping and gas connections, verify all
are tight
Pressurize system (12
– 15 psi)
____ PSI
Add water to prime condensate cup
Percentage of glycol in system (0
– 50%)
____ %
Verify near boiler piping is properly supported
2) Check gas
pipe
Leak test using locally approved methods (consult
jurisdictional code book)
Check incoming gas pressure (3.5” to 14” W.C.)
____ in w.c.
Static
What is the “drop” on light off (No more than 1”
W.C.)?
____ in w.c.
Dynamic
3) Check
combustion
Check and adjust (if necessary) carbon dioxide
content
____% CO2
High Fire
____ % CO2
Low Fire
Check and adjust (if necessary) carbon monoxide
content
____ppm CO
High Fire
____ ppm CO
Low Fire
4) Verify
system
operation
Turn up thermostat to verify wiring connections
5) Record
ionization
current
Check uA reading at d7 on the status menu (see
start-up section)
____ uA
High Fire
____ uA
Low Fire
6) Indirect
water heater
Verify safety and operation of the indirect water
heater, record settings
____de
____dh
7) Convert the
boiler
If necessary, convert the boiler to the proper gas
type
Locate the stickers in the appropriate locations on
the boiler
Verify combustion settings after gas conversion,
Carbon Dioxide
____% CO2
High Fire
____% CO2
Low Fire
Verify combustion settings after gas conversion,
Carbon Monoxide
____ppm CO
High Fire
____ppm CO
Low Fire
Mail in the conversion registration
8) Record
system
settings
Record heating curve, record steps
____*8
____*9
____*10
____*11
Notes:
Table 31
MAINTENANCE REPORT
In unusually dirty or dusty conditions, care must be taken to keep boiler cabinet door in place at all times. Failure to do so VOIDS
WARRANTY!
Allowing the boiler to operate with a dirty combustion chamber will hurt operation. Failure to clean the heat exchanger as needed by the
installation location could result in boiler failure, property damage, personal injury, or death. Such product failures ARE NOT covered
under warranty.
The boiler requires minimal periodic maintenance under normal conditions. However, in unusually dirty or dusty conditions, periodic
vacuuming of the cover to maintain visibility of the display and indicators is recommended.
Periodic maintenance should be performed once a year by a qualified service technician to assure that all the equipment is operating
safely and efficiently. The owner should make necessary arrangements with a qualified heating contractor for periodic maintenance of
the boiler. Installer must also inform the owner that the lack of proper care and maintenance of the boiler may result in a hazardous
condition.
Summary of Contents for WBCNG399W
Page 14: ...14 WHL 016 REV 12 18 14 SPECIFICATIONS AND DIMENSIONS Figure 2 Specifications and Dimensions ...
Page 24: ...24 WHL 016 REV 12 18 14 Figure 8 Piping Symbol Legend ...
Page 59: ...59 WHL 016 REV 12 18 14 Figure 32 Cascade Master and Follower Wiring ...
Page 60: ...60 WHL 016 REV 12 18 14 Figure 33 Internal Connection Diagram LP 293 J ...
Page 83: ...83 WHL 016 REV 12 18 14 055 080 110 PARTS BREAKDOWN Figure 36 Replacement Parts LP 387 J ...
Page 85: ...85 WHL 016 REV 12 18 14 155 199 285 399 PARTS BREAKDOWN ...
Page 86: ...86 WHL 016 REV 12 18 14 Figure 38 Replacement Parts LP 387 KK ...
Page 87: ...87 WHL 016 REV 12 18 14 155 199 285 399 MODEL PARTS BREAKDOWN ...
Page 91: ...91 WHL 016 REV 12 18 14 ...
Page 92: ...92 WHL 016 REV 12 18 14 ...
