Westinghouse WGen12000DF, Service Manual

Page 1: ...table Generator Gasoline 12 000 Running Watts 15 000 Peak Watts Propane 10 800 Running Watts 13 500 Peak Watts DO NOT RETURN THIS PRODUCT TO THE STORE If you have questions or need assistance please c...

Page 2: ...ESE INSTRUCTIONS TABLE OF CONTENTS INTRODUCTION DISCLAIMERS 2 ALL RIGHTS RESERVED 2 SPECIFICATIONS 3 SAFETY SAFETY DEFINITIONS 4 SAFETY SYMBOLS 4 SAFETY INSTRUCTIONS 5 SAFETY LABELS AND DECALS 8 COMPO...

Page 3: ...to 104 F 40 C If needed this product can be operated at temperatures ranging from 5 F 15 C 122 F 50 C for short periods If the product is exposed to temperatures outside of this range during storage i...

Page 4: ...a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a sit...

Page 5: ...properly installed and the electrical output has been verified by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws a...

Page 6: ...e oil or gasoline Wear protective clothing and equipment Wash all exposed skin with soap and water FUEL SAFETY Store fuel in a container approved for gasoline Do not smoke when filling the generator w...

Page 7: ...require a certified plumber to install the fuel line to the generator and the loose regulator is not used the regulator that is attached to the fuel tank The pressure as measured at the regulator mou...

Page 8: ...8 Westinghouse Outdoor Power Equipment LLC SAFETY SAFETY LABELS AND DECALS...

Page 9: ...Westinghouse Outdoor Power Equipment LLC 9 COMPONENTS COMPONENTS GENERATOR COMPONENTS...

Page 10: ...Connects the Westinghouse ST Switch sold separately to the control panel 10 Battery Charging Port Used to charge the battery with the included battery charger 11 Ground Terminal The ground terminal i...

Page 11: ...e reminder codes will be shown on the Data Display based on unit lifetime hours The maintenance codes will be displayed until the unit is turned off Refer to the Maintenance section for specific proce...

Page 12: ...rench Wheel and lifting hook components Item Quantity Lifting hook 1 Flange bolt M8 4 Wheel 2 Axle pin 2 Washer 4 Cotter pin 4 If any parts are missing contact our service team at service wpowereq com...

Page 13: ...nto the engine 3 Replace the oil fill cap and tighten securely BATTERY INSTALLATION Battery posts terminals contain lead and lead compounds Wash hands after handling The battery shipped with the gener...

Page 14: ...spark or flame while fueling USING FUEL STABILIZER Adding a fuel stabilizer not included extends the usable life of fuel and helps prevent deposits from forming that can clog the fuel system Follow t...

Page 15: ...ell ventilated area 2 Verify that the propane tank valve is in the fully closed position 3 Remove the cover on the generator propane inlet valve 4 Use your fingers to hand thread the LPG propane hose...

Page 16: ...tairs next to walls or buildings or in any other location that will not allow for adequate cooling of the generator and or the muffler DO NOT contain generators during operation Asphyxiation hazard Pl...

Page 17: ...f your unit was shipped without a key fob contact Westinghouse customer service The generator can be started remotely from up to 99 feet 30 meter using the remote start key fob Note As the batteries i...

Page 18: ...when loads are turned back on Turn Low Idle ON when powering intermittent non electronic loads such as power tools at a construction site BEFORE STARTING THE GENERATOR Verify that The generator is pl...

Page 19: ...l tank valve to the ON position 2 Turn the fuel selector switch to gasoline operation 3 Turn the propane tank valve to the fully closed position Note When switching to propane operation the engine may...

Page 20: ...ts RV Air Conditioner 11 000 BTU 1010 1600 TV Tube Type 300 0 RV Refrigerator 180 600 Radio 200 0 Light 75 Watts 300 0 Coffee Maker 600 0 2590 Total Running Watts 1600 Highest Starting Watts Total Run...

Page 21: ...n death or serious injury Before connecting an AC appliance or power cord to the generator Use grounded 3 prong extension cords tools and appliances or double insulated tools and appliances Make sure...

Page 22: ...ionary and resting on a horizontal surface Do not use the handle to lift the generator entirely off the ground tow it or up end it Fire hazard Do not up end the generator or place it on its side Fuel...

Page 23: ...authorized Westinghouse service dealer MAINTENANCE REPLACEMENT PARTS Description Part Number Air filter 5061 Oil drain bolt crush washer 94242 Battery 21 AH 511015 Fuel filter 516401 Spark plug 97110...

Page 24: ...e the generator on a level surface and allow the engine to cool for several minutes 2 With a damp rag clean around the oil fill cap Remove the oil fill cap 3 Place an oil pan or suitable container und...

Page 25: ...ended replacement plug 6 Measure the spark plug electrode gap with a wire type feeler gauge If necessary correct the gap by carefully bending the side electrode Spark plug gap 0 024 0 032 in 0 60 0 80...

Page 26: ...attery posts terminals contain lead and lead compounds Wash hands after handling 1 Remove the two battery plate bolts and battery plate Tilt the battery forward and remove 2 Disconnect the negative ca...

Page 27: ...available gasoline hand pump not included siphon the gasoline from the fuel tank into an approved gasoline container DO NOT use an electric pump OR Disconnect the fuel line from the bottom of the fue...

Page 28: ...fuel Incorrect engine oil level Check engine oil level Dirty air filter Clean the air filter Contaminated fuel Drain the fuel tank Refuel with fresh gasoline Defective low oil level switch Contact Wes...

Page 29: ...ed Using a soap solution check each connection and tighten as needed Propane fuel regulator vent active The propane fuel regulator is equipped with a vent that will allow a small amount of propane fue...

Page 30: ...30 Westinghouse Outdoor Power Equipment LLC EXPLODED VIEW EXPLODED VIEWS AND PARTS LISTS ENGINE EXPLODED VIEW...

Page 31: ...ASHER 6 4 329913 IMPELLER PRESSURE PLATE 6 5 324600 IMPELLER NO PART DESCRIPTION 6 6 320400 FLYWHEEL ASSEMBLY 7 50090059 WIND LEAD COVER ASSEMBLY 7 1 90043 NUT M6 7 2 324701 RECOIL COVER ASSEMBLY 7 3...

Page 32: ...ATE ASSEMBLY 18 9 261807 INTAKE VALVE SPRING LOWER SEAT 18 10 93513 VALVE SEAL 18 11 326000 VALVE SPRING 18 12 261805 VALVE SPRING SEAT 18 13 261806 TOP CAP 18 14 322100 ROCKER ARM ASSEMBLY 18 15 9138...

Page 33: ...Westinghouse Outdoor Power Equipment LLC 33 EXPLODED VIEW GENERATOR EXPLODED VIEW...

Page 34: ...CKET 4 1 14 6254 SOCKET 4 1 15 6850 WATERPROOF CAP 4 1 16 6386 GROUND BOLT ASSEMBLY 4 1 17 6385 SOCKET 4 1 18 6848 WATERPROOF CAP NO PART DESCRIPTION 4 1 19 6383 L5 30R RECEPTACLE 4 1 20 6847 WATERPRO...

Page 35: ...0 3 95121 CARBON CANISTER AND FUEL TANK CONNECTING PIPE 10 4 503034 FUEL HOSE CLIP 9 5 0 8 11 60030034 MUFFLER ASSEMBLY 11 1 90075 NUT M10 1 5 11 2 96140 EXHAUST GASKET 11 3 94206 SPRING WASHER 8 11 4...

Page 36: ...36 Westinghouse Outdoor Power Equipment LLC SCHEMATICS SCHEMATICS...