Westward GO-4 INTERCEPTOR.IV, Operator'S Manual

Page 1: ...O 4 INTERCEPTOR IV SPACE SAVING ERGONOMICAL EFFICIENT TAILORED DESIGN RETURN ON INVESTMENT DOMESTICALLY BUILT THE URBAN UTILITY VEHICLE A new and improved OPERATOR S MANUAL Westward Industries Ltd 201...

Page 2: ...X WARRANTY SERVICE 35 OWNERS OBLIGATION RESPONSIBILITY 36 REPORTING SAFETY DEFECTS 40 The description and specifications contained in the operator s manual were in affect at the time the manual was ap...

Page 3: ...linder water cooled engine The engine power is transferred to the drive wheels by a four speed automatic transmission Vehicle Identi tion Number The decal is located on the front inside left post V I...

Page 4: ...r head cover It is advised upon deliver to record this number with your permanent record files Engine No Vehicle Emission Control Information Decal Is located front of the engine cab Engine Number Sti...

Page 5: ...buzzer will sound if the vehicle is operating on too much of a slope or if a corner is taken at too high a rate of speed 12 Always keep within load limits and never overload it 13 Always run the vehi...

Page 6: ...ts L R 11 Oil Pressure Light 12 LTI Lateral Thrust Indicator 13 Auxiliary Switches two 14 Vents 15 Hazard Switch 16 Check Engine Light 17 O D Light Indicator 18 Low Fuel Indicator 19 Battery Light Ind...

Page 7: ...allows all accessories and engine to be run The key is automatically returned to this position after starting the GO 4 d Start Position Hold key in start to engage starter upon engine starting releas...

Page 8: ...xtreme damage to the transmission can occur P should not be used as a brake R Reverse position Use for backing up vehicle from a stop Note A back up alarm if equipped will sound when the transmission...

Page 9: ...on black handle and allowing door to travel forward until click is heard Window Pull back black handle and slide window ba rst notch vent position or back until it locks in the fully open position Sp...

Page 10: ...th engine stopped check fluid level and flow Check all brake components for leaks 4 If any leaks are found if warning light continues to stay on or the brakes do not operate properly do not drive vehi...

Page 11: ...mounted work light s Work lights or other customer installed options Heater Controls Fan Speed The four speed heater control switch is located on theright side of the dash Turn clockwise to increase...

Page 12: ...ase Flash to Pass Pull the lever toward you and hold to momentarily turn on the high beam Lights Rotate the knob on the end of lever to the st position This activated the clearance parking license and...

Page 13: ...sp the buckle end and tongue plate 2 Slowly pull out the tongue plate section 3 Insert the tongue plate into the open end of the buckle A noticeable click will indicate the seat belt is securely locke...

Page 14: ...nd the parking brake is set before you turn the key Starting the Vehicle Further information on engine starting is provided in this section 1 Adjust the seat for easy access to switches and controls 2...

Page 15: ...one minute after starting By doing this you will allow the engine oil to begin to warm and lubricate engine parts before putting load on them WARNING Do not let your vehicle idle too long If it idles...

Page 16: ...the pedal b Turn the key to START c Release the key when the engine starts d Release the accelerator gradually as the engine starts Engine Cranks but Does Not Start WARNING If you detect an abnormall...

Page 17: ...e c i v r e s t n e g a r o r e l a e d 4 O G is damaged because of incorrect fuel your warranties may not apply NOTE Higher octane fuel is allowed If a lower octane fuel is used it can cause a persis...

Page 18: ...al located on the front dash The tire in on pressure for front is 32psi and for the rear is 32 psi Towing Tow the vehicle only on dollies turn slowly and carefully or on decks of trucks or trailers IM...

Page 19: ...3 Lift the air cleaner housing cover and air cleaner element 4 Remove the air cleaner element 5 To install reverse the removal procedure Engine Oil Proper amount of oil in the engine is important for...

Page 20: ...ty tra c and or law enforcement must follow maintenance under severe usage conditions Oil Change 1 Drain oil by removing the oil cap and drain plug while the engine is warm 2 Replace the drain plug ti...

Page 21: ...reful when you remove the radiator cap 2 When the engine is cool wrap a cloth around the cap and turn it slowly to the first stop 3 Step back while the pressure releases A hissing sound may be heard 4...

Page 22: ...Remove the magnet then flush and clean both the magnet and the internal surface of the oil pan 6 Remove the eight installation bolts from the oil strainer cover and remove from the lower control valve...

Page 23: ...Use TRANSAXLE FLUID SK ATF SP IV MICHANG ATF SP IV NOCA ATF SP IV Kia Genuine ATF SP IV 13 Check the fluid level If necessary add a small amount of fluid and check the level again Continue this proce...

Page 24: ...le Make sure the transmiss level is just below the F mark Do not ov Checking Automatic Transaxle Fluid Level 1 Park the vehicle on level ground and set the parking br ly 2 Start and run engine until i...

Page 25: ...connect the fuel and vac hoses from the top of the fuel pump 4 Remove the ring that holds the fuel pump in place and remove the fuel pump from the tank 5 Remove the top of the fuel pump by sliding the...

Page 26: ...ioning remove the A C compressor drive belt 2 Loosen the upper and lower alternator mount bolts 3 Loosen the alternator bracket adjustment bolt until there is enough slack to remove the alternator dri...

Page 27: ...mper cables will easily reach both batteries and the engine block of the vehicle to be started Do not allow the vehicles to touch 2 Ensure all unnecessary electrical accessories on the disabled vehicl...

Page 28: ...les or 320 hours Changing a Tire WARNING 1 Use the correct front and rear jacking points on the vehicle Never use the bumpers or any other part of vehicle for jack support 2 Do not exceed the jack s m...

Page 29: ...7 Remove the axle caps 8 Remove the wheel bolts 9 Reassemble in reverse order 10 Make sure all bolts are properly tightened TORQUE SPECIFICATIONS Axle Cap Bolts 55 lbs ft Final Torque In Three Steps...

Page 30: ...her finishes This is particularly important in areas where chemicals and salts are used on the roads 3 Slow down the corrosion process by applying a semi annual coat of wax or polish 4 Do not direct h...

Page 31: ...Short trips of less than 10 miles 16km 2 Operating when outside temperatures remain below freezing 3 Operating during hot weather in stop and go rush hour traffic 4 Extensive idling such as police tra...

Page 32: ...e in spare tire option 5 Check headlamp alignment 6 Check the muffler exhaust pipe catalytic converter and clamps for damage 7 Check the lap shoulder belt for wear and function 8 Check the radiator he...

Page 33: ...Change automatic transmission fluid Every 30 000 miles 3750 hours Replace spark plugs Replace fuel filter Replace air cleaner element Change engine coolant at above interval or every 60 months whiche...

Page 34: ...oil filter Inspect front and rear disc brake pads Every 5 000 miles 625 hours Rotate tires and adjust air pressure Inspect air cleaner element Every 15 000 miles 1875 hours Replace air cleaner elemen...

Page 35: ...lug Type NGK BKR5ES 11 or Champion RC9YC4 RC10YC4 Spark Plug Gap 039 043 in 1 0 1 1mm Cooling System Liquid cooled Capacity 5 39 US qts 5 1L Pressure radiator 17 78 psi Coolant Type Extended Life Anti...

Page 36: ...accident 2 Normal service work beyond the repair and replacement of defective parts 3 Vehicles that have been modified or altered so as to adversely affect their operation performance or durability o...

Page 37: ...le See your GO 4 dealer or agent for proper care and maintenance of your vehicle Proper care and maintenance will keep your operating costs to a minimum To assure a warranty claim it is the owner s re...

Page 38: ...name of the owner of the vehicle or the owner s address changes see your GO 4 dealer who had vehicle registration change forms These should be d out and 1 Returned to the manufacturer 2 Keep one copy...

Page 39: ...___________ Local GO 4 Dealer Name _______________________________________ Address _____________________________________ Service Manager ______________________________ Telephone ______________________...

Page 40: ...cles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Westward Industries To contact NHTSA you may either call the A...