Westweld MS-1000W, User Manual

Page 1: ...Westweld LTD Office No 51 Xuefu Avenue Nanan Chongqing 400074 China 1 1kW 1 5kW 2kW 3kW Handheld Laser Welding Machine User Manual ...

Page 2: ...tly or indirectly exposed to such light intensity Although the invisible beam still causes irreversible damage to the retina or the cornea Suitable and certified laser protection glasses must be worn while the laser is running C safety signs Wear laser safety glasses when operating the product Laser safety protection glasses have laser wavelength protection selectivity so please choose the laser s...

Page 3: ...user manual and keep it properly Please observe the following precautions and warnings to ensure operational safety and optimal condition of the machine This user manual is not a quality guarantee Correction of printed errors modifications to the information and improvements to the product shall be explained by WestWeld at any time without prior notice The corrections will be included in the reiss...

Page 4: ...tion labor intensity is greatly reduced The welding head is integrated with the control board which is simple and compact Safety design multi interlock protection of touch screen buttons and mechanical buttons safety circuit protection the laser can only trigger when the nozzle touches the metal Special nozzle tip anti splash and anti reflection Big brand lasers source water chiller electrical com...

Page 5: ...cal requirements cooling requirements laser amplitude emission safety electrical safety test methods inspection and acceptance packaging and transportation in the production process The national standards quoted in this standard are Electrical Safety of the GB10320 Laser Equipment and Facilities Radiation Safety Equipment Classification Requirements and User Guide for GB7247 laser products GB2421 ...

Page 6: ...otective lens 18 2mm Shielding gas Argon Nitrogen Air Maximum gas pressure 5bar Focal distance mm 120 150mm Overall size length width height 850 450 630mm 700 960 960mm The weight of the machine About 115Kg About 120Kg About 130Kg About 260Kg 2 3 Product structure and welding effect 1 Structure of welding head 2 Welding nozzle kit 3 Welding effect show ...

Page 7: ...steel 1 80 2 5 350 ER304 1 0 90 Nitrogen Argon 2 80 3 0 500 ER304 1 2 100 3 70 3 0 700 ER304 1 2 100 4 65 3 5 1000 ER304 1 2 100 5 60 3 5 1500 ER304 1 6 100 6 60 4 1600 ER304 1 6 80 7 60 3 5 2000 ER304 1 6 100 8 50 3 5 2800 ER304 1 6 100 Carbon steel 0 5 45 2 5 250 ER 0 8 80 Air mixture 1 80 2 5 380 ER 1 0 90 2 70 3 0 700 ER 1 2 100 3 65 3 0 1200 ER 1 2 100 4 60 3 5 1500 ER 1 2 100 5 60 3 5 1700 E...

Page 8: ... the welding protection lens Check and ensure the normal status of all buttons and switches on the whole machine 3 1 Installation of wire feeder A Installation of welding wire roll 1 Weld wire is ordinary welding wire common 5KG 30KG can be installed but do not use medicine core welding wire 2 Adjust the strength of the roller through the inner hexagon so that it is not too tight or too loose and ...

Page 9: ... diameter wheels If use 1 2mm welding wire please install the wire wheel mark 1 2mm is outside Figure 2 2 When installation stick the welding wire in the slot and then clamp again Figure 3 Figure 3 Figure 4 C Wire feeding tube installation 1 After placing the wire into the feeding tube insert then tighten the screw Figure 4 2 When installing the wire feeding pipe remove the copper nozzle and match...

Page 10: ...al wire feeding After press the wire feeding machine starts to feed wire and the manual wire feeding speed depends on the background setting Figure 7 Figure 7 Figure 8 3 Press setting to set the parameters of wire feeder 4 Press save when all Settings are completed Figure 8 5 Set the feed speed of the page as the default feed speed that is the switch remains unchanged 6 Start up delay The delay ti...

Page 11: ...source Figure 3 and open the water chiller Figure 4 Step 4 After the system is started set the laser welding parameters through the touch screen see Chapter 3 2 for specific settings Step 5 After the laser parameters are set turn on the laser enable switch on the touch screen Step 6 Wear the laser protection glasses clip the safety ground clamp while the handheld welding head on the work piece ens...

Page 12: ...ers Table There are 9 parameters card it can save parameters according to their own different welding products 2 After setting the parameters click Save and then click Import click Back to home page Figure 6 Figure 6 3 To adjust the red light you need to check whether the red light is in the center of the outlet of the welding nozzle If there is a left right offset you need to click the Settings b...

Page 13: ...tion role 5 Protection lens installation port the protection lens adds water and cooling structure and the service life of the protection lens is more lasting It is recommended to wipe the dust of the protection lens with an alcohol dust free cotton swab once a day 6 Cycle water route the cold water circulation structure is used to cool down the internal structure of the mirror plate and the head ...

Page 14: ...le 6 of this section 3 Protection lenses contaminated or damaged shall be wiped or replaced see Article 7 of this section 3 Water cooling machine alarm 1 Check whether the water level of the water chiller is normal please replenish water if necessary there are water supply interface and switch on the control panel of the water cooler 2 Check whether the waterways of water cooler and laser and weld...

Page 15: ...e warehouse cover with a cotton ball dipped in alcohol and quickly close the warehouse cover after cleaning 3 Take the removed protective lens holder to a dust free place to operate 4 Check the protective lens first If there is an obvious burning point on the surface it is recommended to replace it directly 5 Then check the white force seal ring under the protective lens If any scratch or deformat...

Page 16: ...ctive articles should be worn according to the regulations and the conforming protective glasses must be worn near the laser beam g When the laser welding machine is energized do not directly watch the laser output head turn it to the orientation of someone and prohibit the laser output head to illuminate the high reverse material mirror at will h Do not place inflammable and explosive items near ...

Page 17: ...r components including optical fibers caused by tampering opening removal miss assembly and improvement caused by non WestWeldpersonnel or damage caused by misuse negligence or accident abnormal installation and maintenance misuse or information and warnings in the user s manual are not covered by the warranty The customer is responsible to understand and follow the operation instructions in the u...

Page 18: ...WestWeld for the products are for user reference only and the formal service and warranty content shall be subject to the treaty in the contract 4 4 Contact information The final explanation rights reserved to WestWeld Company If there is any changes in the user s manual forgive not to inform separately Westweld Ltd 4 23 4 No 51 Xuefu Avenue Nanan Chongqing China E mail info westweld com sales wes...