Whalen 6415284, Instruction Booklet

Page 1: ...e missing DO NOT return this item to the store where it was purchased Please call our toll free customer service number and have your instructions and parts list ready to provide the model name part name or factory number 1 866 942 5362 Pacific Standard Time 8 30 a m 4 30 p m Monday Friday Or visit our web site 24 hours a day 7 days a week for product assistance at www whalenfurniture com Or e mai...

Page 2: ... TO LEFT 3 TO ADJUST DOOR UP OR DOWN SPECIAL NOTE Please read the instruction sheets completely before assembly Examine all packaging material before discarding carton Remove any remaining staples from the carton before discarding Remove all parts from carton and separate into groups as indicated on part list Please ensure all parts are included prior to assembly Use of power tools to complete ass...

Page 3: ...ION HOW THE KNOCK DOWN KD ASSEMBLY SYSTEM WORKS 1 Screw the Cam Bolt into the pre drilled small holes on the panel Connect both panels together making sure the Cam Bolt goes into the pre drilled hole at the end of the panel with the Cam Lock 2 Insert the Cam Lock into the pre drilled large hole in the panel Make sure the arrow on the Cam Lock is pointed towards the Cam Bolt 3 Once the Cam Bolt is ...

Page 4: ... E Right Side Panel Qty 1 F Left Partition Panel Qty 1 G Right Partition Panel Qty 1 H Left Stile Qty 1 I Right Stile Qty 1 J Upper Stile Molding Qty 2 K Middle Crossbar Qty 1 L Long Firebox Support Qty 1 M Short Firebox Support Qty 2 N Skirting Bottom Support Qty 1 O Left Skirting Qty 1 P Right Skirting Qty 1 Q Back Skirting Qty 1 R Front Skirting Qty 1 S Adjustable Shelf Qty 4 T Door Qty 2 U Woo...

Page 5: ...Screw 6 M3 5 x 15 mm Washer Head Screw 7 M4 x 25 mm Screw Qty 4 1 extra Qty 36 1 extra Qty 6 1 extra 8 M4 x 38 mm Screw 9 M4 x 50 mm Screw 10 Door Stopper 11 Floor Leveler Qty 2 Qty 8 1 extra Qty 2 Qty 2 12 MendingPlate Qty 2 13 Handle Qty 2 14 5 32x 22 mm Handle Bolt Qty 4 15 Shelf Support Qty 2 16 Cam Lock Cover Qty 14 1 extra 17 Acrylic Stopper Qty 1 18 Metal Bracket Qty 2 19 M3 x 15 mm Screw Q...

Page 6: ... have all the hardware and required parts Assemble the unit on a carpeted floor or the empty carton to avoid any scratch 2 Using the pilot holes as a guide attach one Door Stopper 10 to each Partition Panel F and G with two 15 mm Screws 19 per panel 3 Securely screw the Cam Bolts 2 into the designated small holes on the Partition Panels F and G Stiles H and I and Middle Crossbar K using a Phillips...

Page 7: ...n with a rubber mallet if necessary Make sure that you use a small amount of glue with both ends of all dowels 5 Align and attach the Left Stile H to the Left Partition Panel F by engaging four Cam Locks 1 Refer to page 3 on Cam Lock system operation supplement 6 Repeat the same procedure to attach the Right Stile I to the Right Partition Panel G ...

Page 8: ...ly Instructions 7 Align and attach the Middle Crossbar K to the Media Shelf B by engaging three Cam Locks 1 8 Attach the assembled Media Shelf B between the Partition Panels F and G by engaging four Cam Locks 1 ...

Page 9: ...mbly unit upright 10 Fasten the Upper Stile Moldings J to the Left and Right Stiles H and I with four 25mm Screws 7 11 Lay down the assembled unit 12 Glue and insert eight Wood Dowels 3 into the inner holes of the Partition Panels F and G at both ends ...

Page 10: ...ts 2 into the designated small holes on the Top Panel A and Bottom Panel C using a Phillips screwdriver 14 Securely screw the Cam Bolts 2 into the designated small holes on Left and Right Skirtings O and P and Front Skirting R using a Phillips screwdriver ...

Page 11: ...15 Glue the Wood Dowels 3 into the indicated holes on Side Skirtings O and P Back Skirting Q and Skirting Bottom Support N 16 Glue the Wood Dowels 3 into the indicated holes on the Firebox Supports L and M and Front Skirting R ...

Page 12: ...ctions 17 Attach Back Skirting Q between the Left and Right Skirtings O and P by engaging two Cam Locks 1 18 Attach Skirting Bottom Support N to the Front Skirting R by engaging one Cam Lock 1 Cam Bolt holes must face in ...

Page 13: ... O and P by engaging two Cam Locks 1 20 Fasten the Skirting Bottom Support N to the Back Skirting Q with two 38 mm Screws 8 21 Attach the assembled base onto the Bottom Panel C by engaging fourteen Cam Locks 1 Threaded hole for floor leveler Pilot holes for Long Firebox Support ...

Page 14: ...ns 22 Securely screw the Cam Bolts 2 into the designated small holes on the top surface of Bottom Panel C using a Phillips screwdriver 23 Attach the Short Firebox Supports M to the Bottom Panel C by engaging four Cam Locks 1 ...

Page 15: ...using four 50 mm Screws 9 25 Align the drilled holes on the Bottom Panel C with the inserted Wood Dowels on both Partition Panels F and G then press them together 26 Insert four 50 mm Screws 9 through the predrilled holes on the Bottom Panel C and securely screw into the Partition Panels F and G ...

Page 16: ...lue four Wood Dowels 3 into the inner holes on each Side Panels D and E at both ends 28 Attach the Side Panels D and E to the Bottom Panel C by engaging four Cam Locks 1 Door hinge mounting bases point towards the front of the unit ...

Page 17: ...bly Instructions 29 Attach the Top Panel A to the Side Panels D and E and Partition Panels F and G by engaging eight Cam Locks 1 30 Screw in two Floor Levelers 11 into the threaded holes in the Front Skirting R ...

Page 18: ...w go back and tighten all cam locks and screws Make sure that all the parts are tight and there are no gaps between the pieces This will help keep the unit square 35 Pick up the Middle Back Panel W and align the pre drilled holes against the upper long edge with the pilot holes on the back stretcher of Top Panel A Attach the Middle Back Panel W in place using the provided Washer Head Screws 6 NOTE...

Page 19: ...on the back of the hinge base Make sure that both door hinges engage and function properly Tighten the bolt on the hinge base to lock the hinges in place 39 Repeat the same process to attach the other Door T to the Right Side Panel E 40 Open and close the doors to make sure they are aligned and shut correctly If necessary adjust the screws on the hinge arm for a better fit 41 Attach one Handle 13 ...

Page 20: ...on each compartment Make sure that you place the four shelf supports at the same level so the shelves are not tilted 43 Tilt and rest the Adjustable Shelves S onto the Shelf Supports 15 44 Insert the Cam Lock Covers 16 into the cross slots on the visible cam locks on the vertical panels D E F and G ...

Page 21: ...he Left and Right Stiles H and I with four 12 mm Pan Head Screws 5 NOTE To prevent your TV from tipping you must install the Stopper if you place a flat panel television on the top panel Otherwise skip to step 49 47 Remove the paper backing of acrylic stopper 17 then properly align the acrylic stopper into the cut out on the acrylic stopper template on the top panel A Press down on the acrylic sto...

Page 22: ... are or interchange with the Wood Door Insert U depending on your configuration 49 To change the configuration loosen the screws on the inside of Doors T and rotate the clips to remove the door insert panel Replace with the desired panel then rotate clips to secure the panel within the door frame and tighten screws Wood Door Panel Clip ...

Page 23: ...straint hardware with the unit to prevent the unit from tipping causing any accidents or damage The tipping restraints are intended only as a deterrent they are not a substitute for proper adult supervision The tipping restraints are not earthquake restraints If you wish to add the extra security of earthquake restraints they must be purchased and installed separately 51 Connect the fireplace to t...

Page 24: ...r serious injury Death or serious injury may occur when children climb on audio and or video equipment furniture A remote control or toys placed on the furnishing may encourage a child to climb on the furnishing and as a result may tip over onto the child NEVER allow children to climb or play with the TV or furnishing supporting the TV NEVER place toys food remote etc on top of the TV or TV furnis...

Page 25: ...2 8 30 a m 4 30 p m PST Monday to Friday www whalenfurniture comc MAXIMUM RECOMMENDED WEIGHT LOADS PLACE TV BEHIND THE STOPPER FITS UP TO MOST 203 2 cm 80 in DIAGONAL FLAT PANEL TVS MAXIMUM LOAD 61 2 kg 135 lb MAXIMUM LOAD 22 7 kg 50 lb THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS USE ONLY WITH FLAT PANEL TVS AND AUDIO VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS NEVER USE WITH LAR...