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11

FireLite

 Furnace Operations Manual

Version 1.00.7 – 1/05

Error Messages

The FireLite furnace contains several self-checks and error
detection circuits. The following error messages may occur:

ER 1 and ER 9 — 

No Vacuum Error

 — The program called

for a vacuum and after two minutes the vacuum didn’t reach
an acceptable level. Clean the lift platform and the O-Ring
seal. Check all vacuum connections of the pump and the

furnace. Try the program again.

ER 2 — 

Thermocouple Error

 — The electronics have

detected an open circuit in the thermocouple. Replace the
thermocouple to correct this condition.

ER 3 — 

Temperature Calibration Error

 — The computer

has detected a problem with the temperature calibration.
Contact Whip Mix Corporation for calibration instructions.

ER 4 — 

Lift Calibration Error

 —The computer has

detected a problem with the lift calibration. Contact Whip Mix
Corporation for calibration instructions.

ER 5 —

 Vacuum Calibration Error 

— The computer has

detected a problem with the vacuum calibration. Contact
Whip Mix Corporation for calibration instructions.

ER 6 — 

Program Memory Error 

— The computer has

detected a problem with the memory that stores your
programs. Check all your programs and correct any that

have changed.

ER 7 — 

Setup Error 

— The computer has detected a

problem with the special functions setup values. Check

all special functions as described in 

Chapter Four —

Special Functions

.

ER 8 — 

Maximum Temperature  Error

 — The furnace has

run away to a temperature beyond the maximum allowed.
Turn the power off and allow the furnace to cool. This error
may indicate a bad thermocouple. Test the furnace by

running a program. If it fails again, contact Whip Mix
Corporation for instructions.

ER 12 — 

Bottom Lift Fail Erro

r — The computer has

detected an error with the bottom lift mechanism. The lift

hasn’t pushed the bottom limit switch after the allowed time.
Contact Whip Mix Corporation for calibration instructions.

ER 13 — 

Top Lift Fail Error

 — The computer has detected

an error with the top lift mechanism. The lift hasn’t pushed
the top limit switch after the allowed time. Contact Whip Mix
Corporation for calibration instructions.

ER 14 — 

Wrong Thermocouple  Error

 — This error only

appears when performing auto-calibration. Contact Whip Mix
Corporation for calibration instructions.

Displaying Muffle Hours

To see the number of hours the muffle has been over 605

°

 C:

1. Press the 

Special Function

 button.

2. Press 

90

 on the keypad.

3. Press the

 Enter 

button.

Displaying Software Version

To display the version of the software running in your

furnace:

1. Press the 

Special Function

 button.

2. Press 

9

 on the keypad.

3. Press the

 Enter 

button.

Summary of Contents for FireLite

Page 1: ...FireLite Operation Manual Whip Mix Corporation 361 Farmington Ave P O Box 17183 Louisville KY 40217 0183 USA 502 637 1451 800 626 5651 Fax 502 634 4512 www whipmix com ...

Page 2: ... English and Metric 7 Night Mode 8 Idle Temperature Operation 8 Chapter Two Special Function Input Customize Program Finish Tune 9 Fast Cool with Vacuum 10 Adjusting Calibrations for Low Fusing and High Fusing Porcelains 10 Adjust High Fusing Porcelain Calibration 10 Adjust Low Fusing Porcelain Calibration 10 Displaying Muffle Hours 11 Displaying Software Version 11 Error Messages 11 Specification...

Page 3: ... from the table and pack it in the accessory box Damage to the oven will result from shipment of the oven with the firing tray inside the muffle Push the up button to run the table to the muffle Install the orange aluminum shipping bar underneath the table by reversing the above instructions Before the power is disconnected use the front panel up arrow button to raise the platform to its full up p...

Page 4: ... ELECTRICAL APPLIANCES THAT REQUIRE SIGNIFICANT POWER MAY CAUSE A CIRCUIT BREAKERTOTRIP INSTALLTHE HEAVY DUTY SAFETY GROUNDED POWER CORD AND PLUGTHE FURNACE INTO A GROUNDED OUTLET Position the furnace so the front is facing you Be sure to have at least eight inches on all sides of the furnace to allow sufficient air flow to keep the furnace cool Do not place anything flammable near the furnace Min...

Page 5: ...uum Pump at the rear of the furnace Note The vacuum pump will only run continuously Whenever a program requires vacuum the pump will run continuously until vacuum is no longer required Figure 6 Mounting the Keyboard When you unpack your FireLite furnace the keyboard will be located in the accessory box 1 Remove keyboard from accessory box and loosen the thumbscrews 2 Flip the keyboard around to th...

Page 6: ...ill also display the Special Function number when entering a special function ER to indicate an error condition FR or DR to indicate frequency or duration of a tone when customizing a user defined tone Display Button Pressing Display will cause the four digit display to cycle from time remaining to temperature from temperature to vacuum from vacuum to time remaining Volume Control After the self t...

Page 7: ...am currently running After the changed program has run the program will revert to its original values Changing programs is covered in detail in Chapter Three Entering and Editing Programs Up Skip Button While in idle mode press the Skip once and the lift moves upward Press again and the lift stops moving While the lift is moving down press the Skip and the lift will begin moving up While a program...

Page 8: ...ng the furnace in night mode keeps the muffle idling at a low temperature preventing a buildup of moisture during the night This special function password allows the user to set the night mode temperature of the furnace The furnace comes from the factory with the night mode temperature set to 150 C The furnace will remain at this temperature when night mode is in operation Pressing the Night Mode ...

Page 9: ...the duration The acceptable range is from 1 to 1 000 however the recommended range of values are between 400 to 1 000 8 Press the Enter button 9 The two digit display will show FR to indicate the frequency of the second tune Use the keypad to enter the frequency of the second tune 10 Press the Enter button 11 The two digit display will show DR to indicate the duration of the second tune Use the ke...

Page 10: ...roblem by allowing you to customize the calibration This feature can be used to adjust your furnace to fire porcelains at manufacturers recommendations or to adjust multiple furnaces to fire identically The FireLite calibration can be adjusted for normal high fusing porcelains and for the new low fusing porcelains These adjustments do not affect each other so both adjustments can be used if you fi...

Page 11: ...ve changed ER 7 Setup Error The computer has detected a problem with the special functions setup values Check all special functions as described in Chapter Four Special Functions ER 8 Maximum Temperature Error The furnace has run away to a temperature beyond the maximum allowed Turn the power off and allow the furnace to cool This error may indicate a bad thermocouple Test the furnace by running a...

Page 12: ...m 0 when the soak time starts to end the time of the heat soak StartTemperature Enter the temperature at which the vacuum will turn on The recommended range is from Start Temp to Final Temp Release Temp If vacuum is used in a program it is necessary to enter a temperature at which the vacuum pump will turn off The recommended range is from the programmed entry temperature to the final temperature ...

Page 13: ...ontains a muffle module designed for simple service and replacement The muffle module contains the heating chamber and the thermocouple The replacement procedure is as follows 1 Turn the power switch located at the rear of the furnace to the off position Remove the power cord from the wall socket to prevent any chance of a shock hazard Allow the furnace to cool 2 Remove the six Phillips head screw...

Page 14: ...un tests and report the results or read the display while the test is running High Efficiency Vacuum Pump FireLite Accessory Manufactured and serviced at Whip Mix Corporation P O Box 17183 Louisville KY 40217 0183 Replacement Parts Part Number Description 96034 Muffle 115 Volt 96185 Thermocouple 96286 Drive Motor 96287 Lift Cable 96288 Vacuum Valve Assembly 96070 Vacuum Valve Plunger 96289 Power S...

Page 15: ... 840 1 544 1 105 2 021 50 122 315 599 580 1 076 845 1 553 1 110 2 030 55 131 320 608 585 1 085 850 1 562 1 115 2 039 60 140 325 617 590 1 094 855 1 571 1 120 2 048 65 149 330 626 595 1 103 860 1 580 1 125 2 057 70 158 335 635 600 1 112 865 1 589 1 130 2 066 75 167 340 644 605 1 121 870 1 598 1 135 2 075 80 176 345 653 610 1 130 875 1 607 1 140 2 084 85 185 350 662 615 1 139 880 1 616 1 145 2 093 9...

Page 16: ... 1 05 Other Products from Whip Mix Corporation Pro Series Porcelain Furnaces Apollo II Burnout Oven Pro Burn 12 Burnout Oven Pro 100 Plus Porcelain Furnace FireLite Furnace Operations Manual Version 1 00 7 1 05 ...

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