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9

FireLite

 Furnace Operations Manual

Version 1.00.7 – 1/05

Chapter Two — Special Function Input

The FireLite furnace has several special functions that allow the furnace operation to be customized to your needs.

Customize Program Finish Tune

The FireLite furnace has an unique feature to allow you
to customize the tune that plays indicating a program is
finished. This allows you to distinguish one furnace from

another when a program is finished. FireLite allows you to
program four tunes to play one after another. You need to
enter the frequency and the duration for each tune. The

furnace will play back all the tones right after they have
been entered. You can reprogram the tones as many
times as you want.

Setting Program Tunes:

1. Press the 

Special Function

 button.

2. Press 

55

 on the keypad.

3. Press the

 Enter 

button.

4. Use the keypad to enter the frequency of the

first tune. The four-digit display will show a default
number and the two digit display will show FR.

This indicates the frequency of the first tune. The
larger the number the lower the pitch. The lower the
number, the higher the pitch. 

The acceptable range

is from 0 to 1,000 however, the recommended
range of values are between 400 and 1,000.

5. Press the

 Enter 

button.

6. The four-digit display will show a default number and

the two-digit display will show DR. This indicates the
duration of the first tune.

7. Use the keypad to enter the duration of the

first tune. Generally 500 represents one-second
duration. The higher the value, the longer the
duration. 

The acceptable range is from 1 to

1,000 however, the recommended range of
values are between 400 to 1,000.

8. Press the

 Enter 

button.

9. The two-digit display will show FR to indicate the

frequency of the second tune. Use the keypad to
enter the frequency of the second tune.

10. Press the

 Enter 

button.

11. The two-digit display will show DR to indicate the

duration of the second tune. Use the keypad to
enter the duration of the second tune.

12. Press the

 Enter 

button.

13. The two-digit display will display FR to indicate the

frequency of the third tune. Use the keypad to enter

the frequency of the third tune.

14. Press the

 Enter 

button.

15. The two-digit display will show DR to indicate the

duration of the third tune. Use the keypad to enter
the duration of the third tune.

16. Press the

 Enter 

button.

17. The two-digit display will display FR to indicate the

frequency of the fourth tune. Use the keypad to
enter the frequency of the fourth tune.

18. Press the

 Enter 

button.

19. The two-digit display will show DR to indicate the

duration of the fourth tune. Use the keypad to enter
the duration of the fourth tune.

20. Press the

 Enter 

button.

21. The furnace will play the customized tune once.

After that, the four-digit display will show the

temperature of the furnace and the two-digit
display will show the program number.

Note:

 Entering 0 as frequency would represent a silent or

pause between note segments for the specified duration.

Note:

 The recommended range of duration of the tone is

from 400 to 1,000 and the recommended range of frequency

is from 400 to 1,000. The higher the number of duration, the
longer the length of the tone. The higher the number of
frequency, the lower the pitch of the tone.

Summary of Contents for FireLite

Page 1: ...FireLite Operation Manual Whip Mix Corporation 361 Farmington Ave P O Box 17183 Louisville KY 40217 0183 USA 502 637 1451 800 626 5651 Fax 502 634 4512 www whipmix com ...

Page 2: ... English and Metric 7 Night Mode 8 Idle Temperature Operation 8 Chapter Two Special Function Input Customize Program Finish Tune 9 Fast Cool with Vacuum 10 Adjusting Calibrations for Low Fusing and High Fusing Porcelains 10 Adjust High Fusing Porcelain Calibration 10 Adjust Low Fusing Porcelain Calibration 10 Displaying Muffle Hours 11 Displaying Software Version 11 Error Messages 11 Specification...

Page 3: ... from the table and pack it in the accessory box Damage to the oven will result from shipment of the oven with the firing tray inside the muffle Push the up button to run the table to the muffle Install the orange aluminum shipping bar underneath the table by reversing the above instructions Before the power is disconnected use the front panel up arrow button to raise the platform to its full up p...

Page 4: ... ELECTRICAL APPLIANCES THAT REQUIRE SIGNIFICANT POWER MAY CAUSE A CIRCUIT BREAKERTOTRIP INSTALLTHE HEAVY DUTY SAFETY GROUNDED POWER CORD AND PLUGTHE FURNACE INTO A GROUNDED OUTLET Position the furnace so the front is facing you Be sure to have at least eight inches on all sides of the furnace to allow sufficient air flow to keep the furnace cool Do not place anything flammable near the furnace Min...

Page 5: ...uum Pump at the rear of the furnace Note The vacuum pump will only run continuously Whenever a program requires vacuum the pump will run continuously until vacuum is no longer required Figure 6 Mounting the Keyboard When you unpack your FireLite furnace the keyboard will be located in the accessory box 1 Remove keyboard from accessory box and loosen the thumbscrews 2 Flip the keyboard around to th...

Page 6: ...ill also display the Special Function number when entering a special function ER to indicate an error condition FR or DR to indicate frequency or duration of a tone when customizing a user defined tone Display Button Pressing Display will cause the four digit display to cycle from time remaining to temperature from temperature to vacuum from vacuum to time remaining Volume Control After the self t...

Page 7: ...am currently running After the changed program has run the program will revert to its original values Changing programs is covered in detail in Chapter Three Entering and Editing Programs Up Skip Button While in idle mode press the Skip once and the lift moves upward Press again and the lift stops moving While the lift is moving down press the Skip and the lift will begin moving up While a program...

Page 8: ...ng the furnace in night mode keeps the muffle idling at a low temperature preventing a buildup of moisture during the night This special function password allows the user to set the night mode temperature of the furnace The furnace comes from the factory with the night mode temperature set to 150 C The furnace will remain at this temperature when night mode is in operation Pressing the Night Mode ...

Page 9: ...the duration The acceptable range is from 1 to 1 000 however the recommended range of values are between 400 to 1 000 8 Press the Enter button 9 The two digit display will show FR to indicate the frequency of the second tune Use the keypad to enter the frequency of the second tune 10 Press the Enter button 11 The two digit display will show DR to indicate the duration of the second tune Use the ke...

Page 10: ...roblem by allowing you to customize the calibration This feature can be used to adjust your furnace to fire porcelains at manufacturers recommendations or to adjust multiple furnaces to fire identically The FireLite calibration can be adjusted for normal high fusing porcelains and for the new low fusing porcelains These adjustments do not affect each other so both adjustments can be used if you fi...

Page 11: ...ve changed ER 7 Setup Error The computer has detected a problem with the special functions setup values Check all special functions as described in Chapter Four Special Functions ER 8 Maximum Temperature Error The furnace has run away to a temperature beyond the maximum allowed Turn the power off and allow the furnace to cool This error may indicate a bad thermocouple Test the furnace by running a...

Page 12: ...m 0 when the soak time starts to end the time of the heat soak StartTemperature Enter the temperature at which the vacuum will turn on The recommended range is from Start Temp to Final Temp Release Temp If vacuum is used in a program it is necessary to enter a temperature at which the vacuum pump will turn off The recommended range is from the programmed entry temperature to the final temperature ...

Page 13: ...ontains a muffle module designed for simple service and replacement The muffle module contains the heating chamber and the thermocouple The replacement procedure is as follows 1 Turn the power switch located at the rear of the furnace to the off position Remove the power cord from the wall socket to prevent any chance of a shock hazard Allow the furnace to cool 2 Remove the six Phillips head screw...

Page 14: ...un tests and report the results or read the display while the test is running High Efficiency Vacuum Pump FireLite Accessory Manufactured and serviced at Whip Mix Corporation P O Box 17183 Louisville KY 40217 0183 Replacement Parts Part Number Description 96034 Muffle 115 Volt 96185 Thermocouple 96286 Drive Motor 96287 Lift Cable 96288 Vacuum Valve Assembly 96070 Vacuum Valve Plunger 96289 Power S...

Page 15: ... 840 1 544 1 105 2 021 50 122 315 599 580 1 076 845 1 553 1 110 2 030 55 131 320 608 585 1 085 850 1 562 1 115 2 039 60 140 325 617 590 1 094 855 1 571 1 120 2 048 65 149 330 626 595 1 103 860 1 580 1 125 2 057 70 158 335 635 600 1 112 865 1 589 1 130 2 066 75 167 340 644 605 1 121 870 1 598 1 135 2 075 80 176 345 653 610 1 130 875 1 607 1 140 2 084 85 185 350 662 615 1 139 880 1 616 1 145 2 093 9...

Page 16: ... 1 05 Other Products from Whip Mix Corporation Pro Series Porcelain Furnaces Apollo II Burnout Oven Pro Burn 12 Burnout Oven Pro 100 Plus Porcelain Furnace FireLite Furnace Operations Manual Version 1 00 7 1 05 ...

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