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INDEX

0803_GB_42

- GAS KITCHENS WITH PILOT

04/2008

1 Diagram 

4

2   Characteristics of the appliances

7

3  Technical data

7

4   Installation instructions

9

4.1 Safety rules

9

4.2 Structure, framework and safety devices of the appliances

9

4.2.1 Cooking zone 

9

4.2.2 Oven 

9

Gas version GN 2/1

9

Electric version GN 2/1

9

Electric version GN 1/1 ventilated

9

4.3 Assembly

9

4.3.1 Installation premises

9

4.3.2 Statutory regulations and technical requirements

9

4.3.3 Installation 

10

4.3.4 Gas connection

10

4.3.5 Smoke extraction

10

4.3.6 Electrical connection

10

4.3.7 Equipotential 

10

5 Operation 

preparation

10

5.1 Preparation and Start-up

10

5.1.1 Start-up 

10

5.1.2 Check of power

10

5.1.3 Checking the input pressure

10

5.1.4 Power check with volumetric methodo

10

5.1.5 Power check for operation with liquid gas

12

5.1.6 Operation control

12

5.1.7 Check of pilot flame

12

5.1.8 Checking the primary air

12

5.1.9 Operator training

12

5.1.10 Conversion and adjustment

12

5.1.11 Replacement of open flames injectors 

12

5.1.12 Replacement of pilot injectors of open flames

12

5.1.13 Setting reduced capacity power

12

5.1.14 Replacement of solid top injectors

12

5.1.15 Replacement of burner injector of gas oven GN 2/1

12

5.1.16 Replacement of pilot injector of gas oven GN 2/1

12

5.2 Maintenance

12

5.3 Replacing parts

13

5.3.1 Open flame gas cock

13

5.3.2 Open flame thermocouple

13

5.3.3 Gas valve gas oven GN 2/1

13

5.3.4 Plug gas oven GN 2/1

13

5.3.5 Thermocouple gas oven GN 2/1

13

5.3.6 Main burner gas oven GN 2/1

13

5.3.7 Cock solid top

13

5.3.8 Plug solid top 

13

5.3.9 Thermocouple solid top 

13

5.3.10 Heating elements of electric oven GN 2/1

14

5.3.11 Heating elements of electric oven GN 1/1

14

5.3.12 Fan electric oven GN 1/1

14

6

Instructions for use

15

6.1 Safety, cleaning and repair rules

15

6.2 Start-up

15

6.2.1 Lighting and disconnecting flame burner with pilot

15

6.3 Lighting and shutdown of electric oven GN 2/1  

15

6.4 Lighting and shutdown of electric oven GN 1/1  

16

6.5 Lighting and shutdown of gas oven GN 2/1 

16

6.5.1 Lighting the pilot gas oven GN 2/1

16

6.5.2 Lighting the main burner and temperature adjustment gas
oven GN 2/1

16

6.6 Lighting and shutdown of solid top 

16

6.7 Turning the appliance off in case of breakdown

16

6.7.1 What to do in case of failure 

16

6.7.2 What to do in case of prolonged period of disuse

16

6.8 Appliance care and frequency of maintenance

16

6.9 Recommendations for handling “stainless steel” industrial 

kitchens

17

6.9.1 Useful information on “stainless steel”

17

6.9.2 Warnings and advice for maintenance of “stainless steel”
appliances

17

6.9.3 WEEE Directive

17

7

Appendix: Electrical diagrams

18-19

3

· 20

Summary of Contents for ADN 606

Page 1: ...Instructions for installation use e maintenance GAS KITCHENS WITH PILOT 0803_GB_42 ADN 606 ADN 607 ADN 608 ADN 610 ADN 609 ADN 611 ADN 631 04 2008 ...

Page 2: ...0803_GB_42 GAS KITCHENS WITH PILOT 2 20 04 2008 CHARACTERISTICS Supplied by Date Customer Service FAX e mail ...

Page 3: ...ement of pilot injector of gas oven GN 2 1 12 5 2 Maintenance 12 5 3 Replacing parts 13 5 3 1 Open flame gas cock 13 5 3 2 Open flame thermocouple 13 5 3 3 Gas valve gas oven GN 2 1 13 5 3 4 Plug gas oven GN 2 1 13 5 3 5 Thermocouple gas oven GN 2 1 13 5 3 6 Main burner gas oven GN 2 1 13 5 3 7 Cock solid top 13 5 3 8 Plug solid top 13 5 3 9 Thermocouple solid top 13 5 3 10 Heating elements of ele...

Page 4: ...00 ADN 606 ADN 607 200 400 200 800 245 178 5 276 5 700 34 1000 200 300 300 200 178 5 245 276 5 34 700 910 45 45 34 1000 710 45 45 34 800 545 55 25 496 150 42 60 678 700 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Electric power Gas 1 2 Data plate Gas 1 2 Electric power Gas 1 2 Electric power Data plate Data plate Electric power Gas 1 2 Data plate Gas 1 2 Gas 1 2 Data plate Gas 1 2 Gas 1 2 Data pla...

Page 5: ...34 700 ADN 611 ADN 609 25 545 55 690 496 60 150 678 42 700 800 710 45 45 79 34 910 45 45 34 79 1000 200 400 200 800 700 34 79 276 5 245 178 5 1000 200 300 300 200 178 5 245 276 5 34 700 79 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Data plate Gas 1 2 Gas 1 2 Gas 1 2 Data plate Gas 1 2 Data plate Data plate Gas 1 2 Electric power Electric power Gas 1 2 Data plate Gas 1 2 Electric power Data pl...

Page 6: ...1 DIAGRAM 0803_GB_42 GAS KITCHENS WITH PILOT 6 20 04 2008 800 34 700 496 25 55 545 60 678 150 700 800 34 45 710 7 6 5 4 321 0 0 45 ADN 631 0 Data plate Gas 1 2 Gas 1 2 Data plate ...

Page 7: ... x 700 x 900 1000 x 700 x 900 800 x 700 x 900 800 x 700 x 900 1000 x 700 x 900 800 x 700 x 900 1000 x 700 x 900 800 x 700 x 900 1000 x 700 x 900 800 x 700 x 900 1000 x 700 x 900 N 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 2 CHARACTERISTICS OF THE APPLIANCES 3 TECHNICAL DATA These appliances are us...

Page 8: ...7 mbar 24 8 37 2 31 5 43 9 25 1 20 8 31 2 27 5 37 9 kW kW kW kW kW kW kW kW kW II2H3 A m3 h kW kW No of nozzles pilot burner G20 G30 G31 7 Open Open Open B Ø 100 8 4 0 1 2 C Ø 120 12 6 0 1 8 Gas oven GN 2 1 16 6 5 0 423 0 313 0 741 0 552 145 Adjustable 100 45 198 135 27 19 35 20 9 Open 0 635 0 470 185 Adjustable 125 75 27 19 2 60 3 94 3 33 4 65 2 66 2 20 3 30 2 91 4 01 1 94 2 91 2 46 3 44 1 96 1 6...

Page 9: ...ble wall and thermal insulation is equipped with an insulated handle and a hinge with balanced spring The insulation of the cooking chamber is rockwool Gas version GN 2 1 The tubular burners are in stainless steel and are resistant to ther mal and mechanical stress Gas is supplied through a safety valve with a thermostat Temperature adjustment between 150 C and 300 C is made with the thermostat Th...

Page 10: ...e appliance is in standby status The calorific power value can be requested from the local gas company The nominal power and the minimum power with respect to the nominal pressure are obtained by consulting the table for the adjustment of the gas passage table 1 WARNING There is no pre adjustment device for the nominal power E Power Operating calorific value 4 INSTALLATION INSTRUCTIONS 5 SET UP FO...

Page 11: ...5 SET UP FOR OPERATION 0803_GB_42 GAS KITCHENS WITH PILOT 04 2008 11 20 6 8 7 9 22 5 4 21 3 11 13 12 14 17 1 2 A 18 0 Fig 1 6 8 7 22 5 4 21 3 14 17 1 2 10 A 18 23 0 Fig 2 ...

Page 12: ...g the pilot on the the injec tor holder cup lift up the pilot to a more convenient position for unscrew the nut pos 11 fig 1 pull down the nut together the pipe and the bicone pos 13 fig 1 unfix the injector and replace the injector with one able for the type of gas see table 1 install in rever se order After the replacement check the seal using a leack detector spray 5 1 13 Setting reduced capaci...

Page 13: ... After the replacement check the seal using a leack detector spray 5 3 4 Plug gas oven GN 2 1 Unscrew the fastening screws and remove the lower panel extract the ignition wire and unscrew the screws pos 15 fig 3 unscrew the screw pos 20 fig 3 fixing the pilot on the support pull down the pilot to a more convenient position and put in a new piece pos 16 fig 3 install in reverse order 5 3 5 Thermoco...

Page 14: ...ical mains To remove the heating element pos 6 fig 6 remove the rear bulk head unscrew the screws fixing the the heating element to the oven pull the heating element forward with relative wires Disconnect the wires and install a new heating element in reverse order 5 3 12 Fan of of electric oven GN 1 1 Unplug the appliance from the electrical mains To replace the fan remove the back unscrew the si...

Page 15: ...safety standards WARNING Attention The manufacturer declines all responsibility concern ing mistakes included in these instructions due to translating or printing errors the manufacturer also reserves the right to change the product as he see fits though without changing its essential features The manufacturer declines all responsibility for any non compliance with the provisions contained in this...

Page 16: ... must be done between the max and min supply position of easily selectable interme diate levels To turn the burner off during normal operation turn the knob as far as 0 6 7 Turning the appliance off in case of breakdown 6 7 1 What to do in case of failure In case of breakdown or malfunctioning or failure close the gas cock and the oven Close the connecting cock of the unit and switch off any elect...

Page 17: ... acid vapours coming from cleaning the tiles favour stainless steel corrosion Particularly for pots and multiple appliances it is not recom mended to load the cooking chamber only with food having a high salt content It is preferable to cook different food together i e fatty dishes or vegetables containing acids Avoid damaging the stainless steel surface in particular with different metals Residue...

Page 18: ... P4 4 F1 B2 P3 5 P4 6 P6 P5 P2 7 2 1 3 4 1 3 5 2 4 6 1 3 5 2 4 6 R2 R1 H1 H2 F2 230V 3 14 75 A 1 3 5 2 4 6 R1 R2 230V 25 7 A 1 3 5 2 4 6 R1 R2 L1 N 1 mA 2 3 4 1 mA 2 3 4 L1 L2 L3 ADN 609 ADN 611 mA B1 B2 F1 F2 R1 2 H1 H2 Terminal board Switch Commutator Thermostat Security thermostat Heating element 980 W Green indicator light Yellow indicator light Total power 5 9 kW ...

Page 19: ...9 20 04 2008 7 APPENDIX ELECTRICAL DIAGRAMS mA N L1 PE B1 1 2 3 H1 H2 R1 F1 MV mA B1 R1 F1 H1 H2 MV Terminal board Commutator Heating element 2500 W Thermostat Green indicator light Yellow indicator light Motorized fan Total power 2 5 kW ...

Page 20: ... PRINTING ERRORS DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPROVEMENT THE MANUFACTURER RESERVES THE RIGHT TO MAKE ANY CHANGES DEEMED NECESSARY THE MANUFACTURER CANNOT BE HELD RESPONSIBLE IF THE INSTRUCTIONS CONTAINED IN THIS MANUAL ARE NOT OBSERVED WHIRLPOOL EUROPE srl V le Guido Borghi 27 I 21025 Comerio VA ...

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