Whirlpool ESTATE TES325E W, User Manual

Page 1: ...CONSUMER SERVICES TECHNICAL EDUCATION GROUP PRESENTS JOB AID Part No 4322089 SUPER CAPACITY 465 FREESTANDING GAS ELECTRIC RANGES ...

Page 2: ... This Job Aid will introduce the technician to the Whirlpool Ranges This Job Aid is a reference guide for the experienced technician It is not designed as a replacement to basic training This Job Aid does not replace the Service Manual or the Use and Care Guide It is designed to be used in conjunction with these manuals WHIRLPOOL CORPORATION assumes no responsibility for any repair made on our pro...

Page 3: ...cations Page 11 Oven Door Removal Page 12 Removing A Maintop Page 13 L P Conversion Page 14 Orifice Specifications Page 14 Oven Door Lock System Page 16 Ignition System Operation Page 17 Typical Gas Range Wiring Diagram Page 20 Gas Range Strip Circuits Page 21 Oven Door Lock System Current Flow Page 22 The Oven Temperature Sensor Page 22 Electric Range Component Locations Page 23 Oven Thermal Fuse...

Page 4: ...lf Clean for 3 5 hours Exclusive Preheat Countdown visually indicates the time required for oven preheating The oven control beeps when the preset temperature is reached Child Lockout disables the control panel to prevent children from accidentally turning the oven on Easy to understand left to right programming logic Color Keyed touch pads 4 Easy To Clean a Spillguard Cooktop has raised edges to ...

Page 5: ... factory service technicians only We recommend that customers DO NOT service their own units because of the complexity and risk of high voltage electrical shock The following information is used throughout this manual and should be read carefully ...

Page 6: ...d the broiler storage drawer Model Serial Plate The serial number can be decoded by using the following example SERIAL NUMBER RF 36 50001 R Manufacturing Location Tulsa OK F Year of Manufacture 1996 36 Week of Production 36th week 50001 Sequence of Range SERIAL NUMBER DESCRIPTION ...

Page 7: ...F INTRODUCTION E 1996 W WHITE Q WHITE ON WHITE B BLACK ON BLACK N ALMOND Z ALMOND ON ALMOND R F 3 8 6 P X E Q ELECTRIC RANGE MODEL NUMBER MODEL NUMBER S GAS F FREESTANDING 3 30 RANGE 0 2 STANDARD CLEAN 4 9 SELF CLEAN 2 OPEN BURNER 4 OPEN BURNER 5 SEALED BURNER B GLASS DOOR L LARGE WINDOW P OPEN BURNER O STEEL DOOR S PILOT IGNITION E ELECTRIC IGNITION YEAR OF INTRODUCTION E 1996 W WHITE Q WHITE ON ...

Page 8: ...E SF372BEE SF375BEE EZ 200 SF325PEE SF385PEE EZ 300 SF395LEE Self Clean Model Self Clean Model OVEN CONTROL WHIRLPOOL ROPER ESTATE K E T RF350PXE FES330E RF354BXE FES364E EZ 100 RF360BXE TES325E RF364BXE RF375BXE EZ 150 RF315PXE RF372BXE RF375PXE RF376PXE EZ 200 RF324PXE RF325PXE RF385PXE RF386PXE EZ 300 RF395LXE RF396LXE Electric Ranges The following chart shows the electric range models with ele...

Page 9: ... HEATING DOOR LOCKED CLEANING CLOSE DOOR WHEN FLASHING BAKE CUSTOM BROIL AUTO CLEAN CLOCK TIMER CANCEL TEMP TIME START ENTER 5 SEC OFF ON TIMER CANCEL 8888 BAKE BROIL HEAT START EZ Touch 150 Adds a Time Of Day Clock Color Keyed Temperature and Clock Timer Pads Electronic Minute Timer and Signal BAKE CUSTOM BROIL AUTO CLEAN TEMP START ENTER 5 SEC OFF ON CLOSE DOOR DOOR LOCKED CANCEL SELF CLEANING O...

Page 10: ...Fluorescent Display AccuBake Tempera ture Management System Separate Time Temp Displays and Inte grated Light Touch Pad EZ Touch 300 Adds Delay Cook and Off functions BAKE CUSTOM BROIL AUTO CLEAN TEMP HR MIN CLOCK LIGHT TIMER SET TIMER OFF START ENTER 5 SEC OFF CANCEL 8888 888 ON HEAT DELAY TIMED TIMER LOCKED COOK STOP CLEAN TIME BAKE BROIL START C F SELF CLEANING OVEN DELAY START TIME COOK TIME S...

Page 11: ...ess STOP TIME Press HR MIN Press START START PROMPT Press START to begin the selected func tion CHILD LOCKOUT Press and hold START for 5 seconds TEMPERATURE ADJUSTMENT Press and hold BAKE for 4 seconds Press TEMP UP or DOWN arrow Press START FAHRENHEIT CELSIUS CONVERSION Press and hold the CUSTOM BROIL for 5 seconds ADJUSTABLE AUDIBLE SIGNAL Press and hold STOP TIME for 5 sec onds CLOCK DISABLE Pr...

Page 12: ...w to the front and rear burners is adjusted at the front of the venturi by prying the slots open or closed or by rotating the air shutters BURNER BOX INSERT TAB INTO SLOT VENTURI OPENING VENT PRY VENT UP OR DOWN THE VENTURI SYSTEM The AccuSimmer right rear burner is designed to provide 550 B T U s for precise low heat cooking ACCUSIMMER BURNER CONTROL ACCUSIMMER BURNER ...

Page 13: ...IGNITOR SWITCH MANUAL OVEN LIGHT SWITCH GAS SAFETY VALVE AUTOMATIC OVEN LIGHT SWITCH OVEN LIGHT LATCH SENSING SWITCHES DOOR LATCH SOLENOID TEMPERATURE SENSOR OVEN CONTROL IGNITOR MODULE BURNER IGNITOR PRESSURE REGULATOR BROIL BURNER IGNITOR BAKE BURNER IGNITOR SEALED BURNER BURNER IGNITOR VENTURI Sealed Burners ...

Page 14: ...ift the door off the two hinge pins pull the door towards you so that the hinges are free of the slots and remove it The procedure for removing the oven door is the same for both gas and electric ranges The door removal is different from previous ranges To remove the door 1 Open the door half way and install a nail or a screw into the hinge hanger holes on both sides of the door ...

Page 15: ...ft the other corner and raise the front of the maintop PUSH TO SIDE AND LIFT TO UNCLIP CLIP MAINTOP SIDE PANEL HINGE BRACKET HINGE PIN UPPER CONSOLE MAINTOP 2 Slide the maintop to the right and remove the left hinge pin from the hinge bracket then free the right hinge pin from its bracket and remove the maintop ...

Page 16: ...e same color spuds Kit 3196471 Open Burner Models 4 66 spuds 8000 B T U each brass brass brass brass R R 9000 L F 9000 L R 9000 R F 9000 manifold SUGGESTED DRILL SIZE 1 45 MM NO 65 NO 55 NO 68 1 2 MM 7 MM NO 54 NO 66 COLOR BRASS BRASS BLACK BLACK NICKEL NICKEL BRASS BRASS STAMPING NAT L P NAT L P NAT L P NAT L P BTU RATING 9 500 8 500 7 500 6 500 6 500 5 500 9 000 8 000 SPUD KIT NUMBER 3196471 319...

Page 17: ...CONVERSION Turn the orifice hoods on the oven burner s down 2 1 2 turns L P GAS DECREASES GAS AND FLAME SIZE IN THIS DIRECTION NATURAL GAS INCREASES GAS AND FLAME SIZE IN THIS DIRECTION HOOD PIN Regulator L P Gas Natural Gas L P GAS NATURAL GAS WASHER CAP ...

Page 18: ...ronicOvenControl EOC When the solenoid is activated the plunger extends and the actuator rod moves the latch to lock the door After the CLEAN cycle is completed and the temperature inside the oven cavity falls below 500 F the latch solenoid relay closes and activates the door lock solenoid The solenoid plunger retracts and actuator rod pulls the latch and unlocks the oven door LATCH IS DOWN AND DO...

Page 19: ...GNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 LO HI OHMS Current flows through the ignitor and the bimetal coil IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 LO HI OHMS High ignitor resistance causes low current flow through the bimetal coil As the ignitor heats up its resistance decreases IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 LO HI OHMS LO HI AMPS ...

Page 20: ... IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 LO HI OHMS LO HI AMPS As the bimetal coil heats it heats the bimetal arm inside the gas safety valve BIMETAL ARM GAS OUTLET VALVE CLOSED GAS INLET BIMETAL COIL HEATS LOW CURRENT FLOW IGNITOR IS COLD As the bimetal arm heats it bends and opens the gas safety valve outlet to the burner GAS OUTLET VALVE OPEN GAS INLET BIMETAL COIL HEATS BENDS ARM HIGH CUR...

Page 21: ... removed from the circuit With no voltage applied the ignitor and bimetal coil start to cool IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 The bimetal arm cools bends to its original position and closes the gas safety valve The burner flame is extinguished BIMETAL ARM GAS OUTLET VALVE CLOSED GAS INLET BIMETAL COIL HOT IGNITOR BURNER BURNER FLAME GAS VALVE GAS FLOW ...

Page 22: ...CONTROL TRANSFORMER P5 P1 1 P1 5 P1 3 P4 P1 6 P1 7 P3 1 P2 1 P3 4 P3 2 P2 4 P2 2 LATCH SOLENOID RELAY BROIL RELAY BAKE RELAY LATCH SOLENOID DOOR LATCH SW DOOR LATCH SW BAKE VALVE BROIL VALVE BAKE IGNITOR BROIL IGNITOR IGNITOR MODULE DOOR LIGHT SW OVEN LIGHT TIMER IF EQUIPPED MANUAL OVEN LIGHT SWITCH IF EQUIPPED GND N O N O SURFACE BURNER IGNITOR SWITCHES ...

Page 23: ... W BK BK BU BR BU GY GY Y W W V V OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BAKE VALVE BAKE IGNITOR BROIL RELAY LATCH RELAY P3 4 P4 P3 1 P1 6 N O DOOR SWITCH DOOR LATCH SWITCH LATCH SOLENOID P1 5 P1 1 P1 3 P1 7 PULSE 1 SECOND P5 P2 1 P2 4 L1 N W BK BK BU W V V OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BROIL VALVE BROIL IGNITOR BROIL RELAY P3 2 P3 1 P1 6 P1 7 P5 P2 1 P2 ...

Page 24: ...eend Itislocatedattheupperleftrearcorner of the oven cavity The RTD is a nonadjustable assembly but may be checked at room temperature or at 350 F A sensor resistance of less than 550 ohms is regarded as a shorted sensor and a resistance greater than 3000 ohms is regarded as an open sensor When the oven control senses a resistance of less than 550 ohms and greater than 3000 ohms the bake and broil...

Page 25: ... CONTROL OR MECHANICAL OVEN THERMOSTAT SURFACE ELEMENT CONTROL SURFACE ELEMENT CERAN GLASS MAINTOP BAKE ELEMENT OVEN TEMP SENSOR THERMO BULB AUTOMATIC OVEN LIGHT SWITCH OVEN LIGHT MANUAL OVEN LIGHT SWITCH SOME MODELS OVEN THERMAL FUSE For a description and test procedure for the Oven Temperature Sensor refer to the previous page ...

Page 26: ...Time Broil 100 Broil 100 Broil 100 Broil 100 Clean Preheat Relay ON Time Bake 60 Broil 40 N A N A N A Clean Relay ON Time Bake 80 Broil 70 Bake 100 N A N A BROIL ELEMENT TERMINALS THERMAL FUSE BACK OF OVEN The oven thermal fuse is located on the back of the range A thermal fuse is used on electric models with EZ 200 and EZ 300 oven controls Relay Cycling Chart TheAccuBake TemperatureManagementSyst...

Page 27: ... 7 P2 2 P2 3 OR P6 P3 5 P2 1 P2 4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BROIL ELEMENT BAKE ELEMENT SURFACE INDICATOR LIGHT SURFACE INDICATOR LIGHT OVEN LIGHT GND OVEN LIGHT RELAY BAKE RELAY BROIL RELAY BU BU P3 1 P3 2 DOOR LATCH SW DOOR SW OVEN TEMP SENSOR N O COM 2600 W 22Ω L1 P H1 Y Y H2 L2 LR 1500 W 38Ω L1 P H1 BR BR H2 L2 RF 1500 W 38Ω L1 P H1 BU BU H2 L2 RR 2600 W 22Ω 3400W 2400W R R R THER...

Page 28: ... BK BROIL ELEMENT BU BU W R THERMAL FUSE OPENS 184 C BROIL RELAY OVEN CONTROL P2 2 P2 1 BROIL CIRCUIT DOOR LATCH SWITCH DOOR SWITCH L1 L2 N BK BK Y Y R R R BR W W OVEN CONTROL TRANSFORMER BROIL ELEMENT BAKE ELEMENT LATCH RELAY BU BU BU BU W OVEN TEMP SENSOR R THERMAL FUSE OPENS 184 C DOOR LATCH SOLENOID BROIL RELAY BAKE RELAY P4 1 P4 5 P2 2 P2 1 P2 4 P3 1 P3 2 P3 4 P3 7 P2 3 OR P6 P4 3 V V P3 3 P3...

Page 29: ...he burner valves b replacing the spuds in the burner valves with L P spuds c adjusting the venturi at the burner valve d These burners cannot be converted to L P 4 The oven cavity in the SC465 range line is a the largest in the industry b the smallest in the industry c average size within the industry d within 5 of being the largest in the industry 5 AccuBake in the electric range line indicates a...

Page 30: ... assembly d Sealed gas burners do not have venturi adjustments 8 All SC465 ranges utilize an oven thermal fuse a True b False 9 On ranges using the K E T EZ Touch 100 and EZ Touch 150 oven controls the bake and broil relays are both in the circuit whenever either the bake or broil elements are in use a True b False 10 The resistance in an oven burner ignitor in the gas models is relatively low whe...

Page 31: ... parts or systems caused by unauthorized modifications made to the appliance Ceramic cooktop only FSP replacement parts and repair labor for CLEANTOP ceramic cooktop to the original purchaser of this product Whirlpool warrants that The ceramic cooktop will not discolor The ceramic cooktop pattern will not wear off The rubber seal between the ceramic cooktop and porcelain edge will not crack The ce...

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