WhisperKool Ceiling Mount H.E. CM4000, Owner'S Manual

Page 1: ...MANUAL NOTICE To activate the split system warranty the installing certified HVAC R service tech must complete the split system warranty checklist and send back to WhisperKOOL Ceiling Mount H E CM4000...

Page 2: ...not responsible for printing or clerical errors WhisperKOOL reserves the right to make corrections or improvements to the information provided and to the related hardware at any time without notice V...

Page 3: ...Set Piping Diagram Preparing The Condensing Unit Condensing Unit Wiring Installing The Condensing Unit Display Layout And Ceiling Mount 4000 Specifications Finalizing the Installation Filter Line Set...

Page 4: ...WhisperKOOL cooling system is a specialized refrigeration system designed for one purpose only to maintain the optimal temperature and humidity levels conducive to the proper storage and aging of fine...

Page 5: ...thermostat to the evaporator unit 5 You are REQUIRED to install a drain line to remove condensation from the evaporator unit fan coil unit 6 The warranty is not active until a warranty checklist has b...

Page 6: ...he insulation is to conducting heat and the more consistent your wine cellar s temperature will be Using higher R values in insulation will lower your operating costs and unit run time R 13 is the rec...

Page 7: ...eat away from the condensing unit is critical to the unit s performance and cannot be overstated As the system operates and cools a greater amount of heat is generated on the condensing side of the sy...

Page 8: ...in its original box until you are ready for installation This will allow you to move the product safely without damaging it When you are ready to remove the product from the box refer to the installa...

Page 9: ...Fan Coil Unit Electrical Knockouts Note The unit comes in black The mounting bracket and front grille are paintable enabling you to match your desired color Top Panel QUICK REFERENCE GUIDE Line Set Kn...

Page 10: ...f Evaporator Unit KNOCKOUT LOCATIONS 15 35 20 40 14 10 8 05 1 50 4 55 35 75 1 42 2 81 3 00 3 75 34 33 15 35 20 40 12 65 35 75 1 75 6 58 1 50 4 58 12 65 Side View of Evaporator Unit 1 12 11 53 12 65 4...

Page 11: ...wine bottle in your wine cellar Ensure sensor tip is fully submerged 5 To ensure a consistent temperature place bottle probe approximately three 3 feet away from the air output and not in the flow of...

Page 12: ...on 3 Route the bottle probe cable from the desired thermostat bottle location to the evaporator unit installation location 4 Route the drain line from a proper discharge location to the evaporator uni...

Page 13: ...onnection cable inside of the evaporator unit 3 Connect the wires according to color red to red green to green and blue to blue Note The evaporator unit will not contain a yellow wire See next step fo...

Page 14: ...e that the installer will not drill into any critical components within the system 2 Determine which orientation the evaporator unit will be installed in inside the cellar or with attic access Mountin...

Page 15: ...cket to the unit using the twelve 12 supplied 3 8 s Philips pan head screws 4 Unscrew the eighteen 18 screws and remove the top and electrical access panels TOP PANEL ELECTRICAL ACCESS PANEL Figure 1...

Page 16: ...WIRE KNOCKOUT BOTTLE PROBE DISPLAY CABLE KNOCKOUT 6 Using copper tubing per line set sizing chart route the liquid and suction lines to the tubing coming from the unit 7 Connect the line set to system...

Page 17: ...ch your desired color 14 Slide the electrical panel back into the unit 15 Reinstall the top access panel and fasten the eighteen 18 screws into place 16 Insulate around the display cable bottle probe...

Page 18: ...eburring tool remove all burrs from the cut section of the pipe F F Oblique Rough Warped 90 CONNECTING THE LINESET 3 Flare pipe ends Proper flaring is essential to achieve an airtight seal a After Rem...

Page 19: ...Using a spanner grip the nut on the unit tubing PIPING EXTENSION BEYOND FLARE FORM Outer Diameter of Pipe in A in Min Max 1 4 0 0275 0 05 3 8 0 04 0 063 0 04 0 07 0 078 0 086 0 078 0 094 Flare form P...

Page 20: ...of the mounting bracket see illustration 4 Set insulation in place by pressing firmly on all surfaces of the insulation that come in contact with the sides of the evaporator unit see illustration 5 U...

Page 21: ...pply foil tape to all seams covering them completely 11 Inspect insulation for damage defects If damaged repair with foil tape 12 Apply cork tape or equivalent to areas where the line set wiring and d...

Page 22: ...al condensate Connecting the Drain Line Route the drain line to an appropriate discharge location and connect the opposite end to the tubing that was routed out with the line set using the provided ba...

Page 23: ...E Cut hole in the location shown for routing the display cable Tools needed 5 16 drill bit 3 16 drill bit drywall saw level pencil What s included Display panel wall mount bracket flush mount bracket...

Page 24: ...e drywall then tap them in with a hammer until they are flush with the wall WALL MOUNT BRACKET INSTALLATION CONTINUED 3 Place bracket against wall aligning screw holes with drywall anchors Insert the...

Page 25: ...e labeled DISPLAY to the JST connector on the back of the display DIS PL AY JST connector NOTE Before you continue to Step 4 locate the area where the display will be mounted You may route the display...

Page 26: ...ong the perforated lines When finished remove template from wall INSTALLING THE EVAPORATOR 1 Locate the desired installation location 2 Place the external drip tray on a level surface Place a vibratio...

Page 27: ...cking from the double sided tape on the flush mount bracket 6 Align magnets with previously drilled holes Make sure the cut out portion of the bracket circled below is on the bottom Press the bracket...

Page 28: ...ace the display on the flush mount bracket as shown attaching the back of the display panel to the magnets on the mounting bracket Make sure that the alignment tab on the back of the display panel sit...

Page 29: ...CK LINE NEUTRAL C NC NO C NC NO C NO C NO NEUTRAL LINE OUT 2 OUT 3 OUT 1 OUT 4 B Probe Evap ELIWELL RTN400 PANASONIC CPB Pb3 CPB Pb2 CPB Pb1 GND D 12V KEYB DI 1 3 4 5 6 7 8 9 10 11 12 13 14 KDT PLUS D...

Page 30: ...2 3 4 5 24v Transformer 1 2 3 4 5 1 0 4 6 Fan Relay 1 4 Line Neutral Fan 1 2 3 4 5 Black White Black Blue Blue Blue Green Red C G Y R 24V Thermostat RC Field Installed LEGEND Factory Installed Blue Bl...

Page 31: ...CONDENSING UNIT WIRING DIAGRAM Page 29 08 04 21...

Page 32: ...le when the system is installed with the condensing unit at a higher elevation than the coil Reverse oil return bend Oil saving bend Suction Line Evaporator Coil Within 16 of height Downward slope pit...

Page 33: ...Unit systems do not utilize a solenoid valve or low pressure switch which allows the system to run like a residential HVAC system A 24V communication cable must be ran between the condensing unit and...

Page 34: ...condensing unit per electrical code 2 Remove electrical cover plate from unit 3 Connect wiring for 24V contactor communication cable L1 L2 and Ground as identified by terminal block label 4 Leave the...

Page 35: ...combustible gas In a location that is exposed to large amounts of dust In a location exposed to a excessive amounts of salty air In a closet or small room Special Considerations For Cold Weather And O...

Page 36: ...ut on the end of eachexpansion bolt 5 Thread expansion bolts through holes in mounting brackets put mounting brackets in position and hammer expansion bolts into the wall 6 Check that the mounting bra...

Page 37: ...re suction and high pressure liquid valves on condensing unit Ensure service valve stems are in the back seated position If valve cores have been removed they should be reinstalled in valves after pre...

Page 38: ...s below 60 F your target will be the lower end of the subcooling range o When charging during hotter ambient temperatures above 95 F the target will be the upper end of the subcooling range Invert ref...

Page 39: ...equivalent Confirm that the control is displaying the correct temperature and that no alarms are present INSTALLING THE CONDENSING UNIT continued Finalizing the Installation Approximate Operating Pre...

Page 40: ...r plastic tubing not provided Rigid tube recommended Installation Evaporator unit is installed in the cellar Condensing unit can be installed up to 100 line feet from the evaporator unit Thermostat KD...

Page 41: ...e installed up to 100 line feet from the evaporator unit Thermostat KDT Advanced digital display 50 ft cable liquid temperature measuring bottle probe 50 ft cable 24V Customer supplied Temp Delta Can...

Page 42: ...FINALIZING THE INSTALLATION 1 Push the grille back into place This will attach the grille to the ball studs 2 Screw in the eight screws to secure the front access panel Page 40 08 04 21...

Page 43: ...Washable filter is installed from the factory on the return side of the grille secured via Velcro strips FILTER Page 41 08 04 21...

Page 44: ...ore beginning vacuum and charging process ADDITIONAL ACCESS HOLES Top access holes 1 large hole for line set 1 small hole for electrical Note do not run electrical wiring through same hole as line set...

Page 45: ...mount now comes equipped with a 2 speed fan switch Located on the electrical panel Access by removing grille and internal access panel Speed is sent from factory set to High Flip the switch to adjust...

Page 46: ...and adjust parameters such as setpoint Fon FOF etc SET To change the setpoint press the SET button When SEt is displayed on the screen press the SET button once more Use the UP and DOWN ARROW buttons...

Page 47: ...undergoing an Anti Frost Cycle While the Anti Frost Cycle is running dEF will be displayed on the screen See System Operation page for further details FAN The evaporator fan is running ALARM The alarm...

Page 48: ...s will not be displayed on the home screen However the alarm icon will be displayed in the event of an alarm The alarms can be viewed in the Set Menu s ALr folder EA Unit is not draining properly 1 Ch...

Page 49: ...in the User Menu Fon fan on The fan on time is preset to zero minutes This keeps the relative humidity of the wine cellar at a stable level If however you wish to raise the relative humidity of your...

Page 50: ...ling Lower setpoint Faulty thermostat or wiring Call Customer Service at 1 800 343 9463 Cellar temperature is too warm Possible cause Solution The temperature of the room to which the condensing unit...

Page 51: ...the control the system is going through an Anti Frost Cycle No action is required 2 If the system is not maintaining the correct cellar temperature this may be due to a dirty evaporator filter or coil...

Page 52: ...the condenser fan will turn on but the indoor fan will continue to run for whatever length of time the customer has set The Non function may then be lengthened to allow the fan to run longer and reint...

Page 53: ...safety feature that will prevent the condensing unit from cycling on and off within a short period of time During the anti short cycle the condensing unit will typically remain off for 5 7 minutes Se...

Page 54: ...ervice the condensing unit and clean the condenser coil Annually 1 Inspect outdoor condenser for corrosion 2 Check wiring connections and integrity of cords 3 Blow out drain line with air to clear any...

Page 55: ...ustomize your wine cooling unit Condensate Pump Kit The condensate pump kit is designed as an automatic condensate removal pump for water dripping out of our Evaporator Unit s Fan Coil Unit s drain li...

Page 56: ...od If the Split Startup Checklist is incomplete Purchaser will be informed they have five days to complete the Split Startup Checklist and re submit to WhisperKOOL The Split Startup Checklist will be...

Page 57: ...installation requirements stated herein and in the owner s manual 9 Removing the rivets from the Product s unit housing without prior authorization from WhisperKOOL voids this limited warranty 10 The...

Page 58: ...llation error or other reason all costs including shipping will be the responsibility of the End User The following items are not covered under any warranty and are the sole responsibility of the End...

Page 59: ...able If any provision of these Terms and Conditions is held by a court of competent jurisdiction to be invalid illegal or otherwise unenforceable such provision will to the extent so held be deemed se...

Page 60: ...available Monday through Friday from 6 00 a m to 4 00 p m PST The Customer Service representative will be able to assist you with your questions and warranty information more effectively if you provid...

Page 61: ...WhisperKOOL 1738 E Alpine Ave Stockton CA 95205 1 800 343 9463 www whisperkool com...