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ITEM NO.

QTY. PART NO.

DESCRIPTION

1

2 100021-100022

DH Outer Leg

2

1 P1159-1

Crown Assm.

3

1 P1157-110

Upper Crown

4

1 100046

Main Spring

5

1 100609

Spring Leg Assm.

6

1 100610

Damper Leg Assm.

7

1 97-3677

Axle

8

2 97-1351

Wiper Seal

9

1 101468

Seal Head

10

1 100600

DH Air Cap

11

1 P2348

DH Damping Cap

12

1 97-3500

Bottom Out Spring

13

1 100612

Spring Seperator Seal

14

1 100613

Control Rod

15

1 100043

Negative Spring VT

16

1 100614

Control Rod End

17

1 97-3342

Bumper Soft

18

1 P3321

Rebound Bumper Spacer

19

2 100262

O-Ring 211

20

2 100054

Schreader Valve Assembly

21

1 P3220

Spring Progression

22

1 100615

Seal Head

23

1 100616

Top Cap Plug

24

1 P3290

Compression Bumper Medium

25

1 97-3914

Spring Spacer 5mm

26

1 P2028

DH Damper Shaft

27

1 P2035

Needle Assm.

28

1 97-1409

Shaft Seal

29

1 P2014

Check Valve Guide

30

1 P2015

Check Valve Spring

31

1 P2004

Check Valve 22x12x0.02

32

1 P2012

Piston

33

1 P3000

Piston Band

34

1 P2006

Low Spd Shim 22x8x0.02

35

1 P2005

Belvil Washer

36

1 P4010

Shim Stack Bolt

37

1 P3026

O-Ring 024

38

1 P1515-1

Reservoir Can

39

1 P2001B

Shim

40

1 29-136

Shim

41

1 P2016

Compression Piston

42

1 P3028

O-Ring 021

43

3 29-127

Shim

44

1 P4011

Piston Bolt

45

2 P3021

O-Ring 118

46

1 P2010

Floating Piston Assm.

47

1 100162

O-Ring 2x22.5

48

1 100627

Air Cap Triple Clamp Series

49

2 P4650

Dust Cap

50

1 98-406-1

LH Stone Guard

51

1 98-406-2

RH Stone Guard

52

6 P4005

Screw Nylon Guard

53

4 97-9200

M5x16mm Screw

54

11 97-852

Bolt M6

55

1 97-9300

Star Nut

56

2 P4301

C Clip

57

2 P3060

Oil Seal

58

8 97-986

DU Bushing

59

1 100617

Spacer

60

1 100618

Topout Stop

61

2 100033

O-Ring 010

62

1 P4015

Retaining Pin

63

1 P4004

Compression Adjuster Screw

64

2 97-1418

O-Ring 006

65

2 P4051

Set Screw 6mm x 6

66

1 100531

Axle End Bolt

MAINTENANCE LOG

Date  

Service Performed

   

                      

Summary of Contents for Groove 200

Page 1: ...Mountain Racing Products Inc 580 N Westgate Dr Grand Junction CO 81505 USA 1 970 241 3518 www whitebrotherscycling com A Division Of OWNERS MANUAL ...

Page 2: ...YOUR DEALER OR TO WHITE BROTHERS FOR ACOMPLETE INSPECTION AND NECESSARY REPAIR 4 PERFORM ALL RECOMMENDED MAINTENANCEACCORDING TO THE MAINTENANCE SECTION OF THIS MANUAL FAILURETO PERFORM MAINTENANCE COULD DRASTICALLYREDUCE THE FORK S LIFE PERFORMANCE AND CAUSE YOUR FORKTO BE ASAFETY HAZARD 5 WHITE BROTHERS RECOMMENDS THAT YOU WEAR PROPER SAFETY EQUIPMENT EVERYTIME YOU RIDE INCLUDINGAN APPROVED BICY...

Page 3: ... 1 1 8 threadless steerer tube Check with your frame manufacturer to ensure your bike is designed for a triple clamp fork If not you may void your warranty 1 Remove your old fork from the bicycle Measure the diameter and length of your old fork s steerer tube to ensure that the White Brothers steerer tube is the correct diameter and sufficient length for the installation 2 Remove the crown race fr...

Page 4: ...ompressed and released Warning When installing the wheel or a new tire check for minimum clearance Measure from the highest point on the tire to the under side of the crown There must be 1 8 or 3mm more clearance than the fork s travel to ensure adequate clearance in all riding conditions Any less clearance can cause the tire to hit the crown resulting in serious injury or death The Groove 200 wil...

Page 5: ...ll pack up feel harsh over consecutive bumps while rebound set too fast will cause the fork to top out harshly If the fork is topping out and you have the correct spring for your weight turn the adjuster one turn at a time until the top out stops 2 Compression damping can be changed two ways 1 by adjusting the compression damping screw on the back of the canister on the bottom of the right fork le...

Page 6: ...center Tools needed forservice Quantity Part Number Description 1 WB 97 700 Clamp block 1 SH EDL 04 Suspension Lube 1 9 mm Open End wrench 1 25 mm Socket 1 3mm Allen Wrench 1 25 mm Open End Wrench White Brothers recommends that you consult a tech before performing the following BASIC FORK DISASSEMBLY Removal of the Leg Assemblies 1 Disconnect the front brake and loosen the pinch clamp bolts at the...

Page 7: ...he outer leg Check for noticeable play between the stanchion tube and the outer fork tube If there is play contact White Brothers or a qualified dealer for service Slide the outer leg down to the axle clamp 2 Unscrew the top cap counterclockwise from the shaft by holding the flats on the shaft with an open end wrench Note there is a small spacer under the cap that can fall out 3 Remove plastic was...

Page 8: ...ock and slide the legs until the inner leg slides into the bushings Slide the outer leg all the way down to the drop out Check for noticeable play between the stanchion tubes and the fork lower If there is play contact White Brothers for service Reinstalling the Springs and LH Top Cap 1 A10mm wrench will hold the flats on the shaft as you thread the top cap down until it stops Hold the top cap wit...

Page 9: ...ers fork The parts table indicates the part Page 9 22 45 28 29 30 31 32 34 35 36 33 26 27 27 11 23 24 25 21 1 58 58 58 57 56 8 7 50 51 52 54 3 55 54 49 20 10 1 54 2 49 20 48 38 46 43 43 43 41 62 53 53 37 42 44 45 47 9 15 60 18 17 61 14 61 19 16 4 13 19 12 59 58 58 58 57 56 8 65 65 64 58 58 40 5 6 64 63 ...

Page 10: ... 1409 Shaft Seal 29 1 P2014 Check Valve Guide 30 1 P2015 Check Valve Spring 31 1 P2004 Check Valve 22x12x0 02 32 1 P2012 Piston 33 1 P3000 Piston Band 34 1 P2006 Low Spd Shim 22x8x0 02 35 1 P2005 Belvil Washer 36 1 P4010 Shim Stack Bolt 37 1 P3026 O Ring 024 38 1 P1515 1 Reservoir Can 39 1 P2001B Shim 40 1 29 136 Shim 41 1 P2016 Compression Piston 42 1 P3028 O Ring 021 43 3 29 127 Shim 44 1 P4011 ...

Page 11: ...Page 11 MAINTENANCE LOG Date Service Performed ...

Page 12: ...MAINTENANCE LOG Date Service Performed Page 12 ...

Page 13: ...MAINTENANCE LOG Date Service Performed Page 13 ...

Page 14: ...MAINTENANCE LOG Date Service Performed Page 14 ...

Page 15: ...tered serial numbers located on the back of the right fork stanchion The fork is not warrantied against damage in the appearance of the fork or for modifications not outlined in this manual This warranty does not cover breakage bending or damage that may result from crashes falls or abuse Normal wear i e seals bushings sliders finish etc and tear and damage caused by lack of proper maintenance is ...

Page 16: ...Mountain Racing Products Inc 580 N Westgate Dr Grand Junction CO 81505 USA 1 970 241 3518 www whitebrotherscycling com A Division Of ...

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