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19400-3-0406

Instructions to Installer

1.  Installer  must  leave  instruction  manual  with  owner  after 

installation.

2.  Installer  must  have  owner  fill  out  and  mail  warranty  card 

supplied with the fireplace.

3.  Installer  should  show  owner  how  to  start  and  operate  the 

fireplace.

This is a B-Vent gas appliance and must be installed with a listed 

B-Vent vent system. The information contained in this manual 

pertains to all models and gas control systems unless otherwise 

noted.

Warning

: This unit is not for use with solid fuels.

Appliance Certification 

This  fireplace  is  design  certified  in  accordance  with American 

National Standard/CSA Standard ANSI Z.21-50/CSA 2.22 and by 

Underwriters Laboratories as a Vented Gas Appliance and shall be 

installed according to these instructions.
Consult  your  local  building  code  agency,  prior  to  installation, 

to  ensure  compliance  with  local  codes-including  permits  and 

inspections.
The fireplace, when installed, must be electrically grounded in 

accordance with local codes or, in absence of local codes, with 

the 

National Electric Code ANSI/NFPA 70

 if an external electrical 

source is utilized.
These models may be installed in a bedroom or bed-sitting room 

in the U.S.A.

Qualified Installing Agency

Installation and replacement of gas piping, gas utilization equipment 

or  accessories  and  repair  and  servicing  of  equipment  shall  be 

performed only by a qualified agency. The term “qualified agency” 

means any individual, firm, corporation or company which either in 

person or through a representative is engaged in and is responsible 

for  (a)  the  installation  or  replacement  of  gas  piping  or  (b)  the 

connection, installation, repair or servicing of equipment, who is 

experienced in such work, familiar with all precautions required 

and has complied with all the requirements of the authority having 

jurisdiction.

State  of  Massachusetts:

  The  installation  must  be  made 

by  a  licensed  plumber  or  gas  fitter  in  the  Commonwealth 

of  Massachusetts.  The  state  of  Massachusetts  requires  that 

a  flexible  appliance  connector  cannot  exceed  three  feet  in 

length.

The installation must conform with local codes or, in the absence of 

local codes, with the 

National Fuel Gas Code ANSI Z223.1/NFPA 

54* Natural Gas and Propane Installation Code, or CSA B149.1 

in Canada.

 *Available from the American National Standards Institute, Inc. 11 

West 42nd St., New York, N.Y. 10036.

Warning: 

ANY CHANGE TO THIS FIREPLACE OR ITS 

CONTROLS CAN BE DANGEROUS.

Improper installation or use of the fireplace can cause serious 

injury or death from fire, burns, explosions, or carbon monoxide 

poisoning.

Any  alteration  of  the  original  design,  installed  other  than 

as shown in these instructions or use with a type of gas not 

shown on the rating plate is the responsibility of the person 

and company making the change.

Important

All  correspondence  should  refer  to  complete  Model  Number, 

Serial Number and type of gas.

High Altitude 

When installing this unit at an elevation above 2000 feet (in the 

United States) it may be necessary to decrease the input rating by 

changing the existing burner orifice to a smaller size. Generally, 

input should be reduced 4 percent for each 1000 feet above sea 

level. However, if the heating value of the gas has been reduced, 

this general rule may not apply. Check with local gas utility for 

proper orifice size identification.

Canadian High Altitude 

Altitude: 0-4500 feet (0-1370 m)
When  installing  this  unit  at  an  elevation  above  4500  feet  (in 

Canada), check with local authorities.
Consult your local gas utility for assistance in determining the 

proper orifice for location.

Preparation

This gas fireplace and its components are tested and safe when 

installed in accordance with this Installation Manual. Report to 

your dealer any parts damaged in shipment, specifically check 

glass condition. Do not install unit with damaged, incomplete, or 

substitute parts. Read all instructions before starting installation 

and follow these instructions carefully during installation to insure 

maximum benefit and safety. Failure to follow them will void your 

warranty and may present a fire hazard.
The warranty will be voided by, and the warrantor disclaims any 

responsibility for the following actions:

•  Installation  of  any  damaged  fireplace  or  vent  system 

component.

•  Modification of the fireplace or vent system.

•  Installation other than as instructed by Empire Comfort Systems, 

Inc.

•  Improper positioning of the logs, glass door, optional accessories 

or decorative rock.

•  Installation and/or use of any component part not manufactured 

or approved by manufacturer.

Glass Specifications

Optional  glass  door  kits  manufactured  with  tempered  glass 

may  be  installed  in  hazardous  locations  such  as  bathtub  

enclosures as defined by the Consumer Product Safety Commission 

(CPSC). The tempered glass has been tested and certified to the  

requirements  of 

ANSI  Z97.1

  and 

CPSC  16  CFR  1202

  

(Safety Glazing Certification Council 

SGCC# 1595

 and 

1597

.  

Architectural  Testing,  Inc.  Reports 

02-31919.01

  and  

02-31917.01

).

This statement is in compliance with 

CPSC 16 CFR

 

Section 

1201.5

  "Certification  and  labeling  requirements"  which  refers 

to 

15

  U.S.  Code 

(USC)  2063

  stating  "...Such  certificate  shall  

accompany the product or shall otherwise be furnished to any 

INTRODUCTION

Summary of Contents for BVD34FP30

Page 1: ...e with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used The Keystone B Vent Zero Clearance Gas Fireplace WARNING If the information in this manual is not followedexactly afireorexplosionmayresultcausing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquid...

Page 2: ...ting 20 Standing Pilot Propane LP Gas Conversion 21 22 Direct Ignition Wiring Diagram 23 Optional Remote Control 120V Direct Ignition 23 Direct Ignition Lighting Instructions 24 Direct Ignition Troubleshooting 25 Direct Ignition Propane LP Gas Conversion 25 26 Maintenance and Service 27 BVD34 and BVD36 Parts List 28 BVD34 and BVD36 Parts View 29 BVP42 Parts List 30 BVP42 Parts View 31 FBB4 Optiona...

Page 3: ...he appliance should be located out of traffic and away from furniture and draperies Any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a QUALIFIED SERVICE PERSON The appliance s...

Page 4: ...ry to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in ne...

Page 5: ...serious injuryordeathfromfire burns explosions orcarbonmonoxide poisoning Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change Important All correspondence should refer to complete Model Number Serial Number and type of gas High Altitude When...

Page 6: ... BVD34FP BVD36FP BVP42FP Input Btu hr Maximum 21 000 25 000 30 000 KWH Maximum 6 2 7 3 8 8 B Vent Size 4 Diameter 6 Diameter 6 Diameter NAT Standard Orifice 44 086 P 252 42 0935 P 286 37 104 P 213 Air Shutter Opening 1 8 3 2mm 1 8 3 2mm 1 8 3 2mm LP Conversion Kit Required Orifice 1 35mm P 289 1 45 mm P 208 1 65mm P 250 Air Shutter Opening 5 16 7 9mm 5 16 7 9mm Full Open Height without standoff 32 3...

Page 7: ...namentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles Clearance to Combustibles Back 0 0 mm Side 0 0 mm Floor 0 0 mm Top Stand off 0 0 mm Top Framing Edge 1 25mm 12 TOP EDGE OF FIREPLACE 12 305mm 10 254mm MANTEL COMBUSTIBLE TRIM AND MANTELS ALLOWED IN SHADED AREA 1 4 6 35mm 3 4 5 6 8 10 3 4 3 4 1 2 1 4 3 3 3 4 4 6 8 1 2 SEE MANTLE CHART FOR...

Page 8: ...fromsupplypipingsystemduringanypressuretestingofthatsystem at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess...

Page 9: ...t in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outlet with the inlet pressure to the valve from a minimum of 4 5 w c 1 120kPa for the purpose of input adjustment to a maximum of 14 0 w c 3 484kPa Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa at the valve outlet with the inlet p...

Page 10: ...taken by utilizing outside air for combustion It is strongly recommended that it be installed Installation of the fresh air kit should be performed at the framing stage of the fireplace installation The fresh air kit installs on the left side of the fireplace To install the BVA1 fresh air kit refer to the installation instructions provided with the kit Note The outside air kit can terminate at any l...

Page 11: ...ces around air openings into the combustion chamber Caution If the joints between the finished wall and the fireplace surround top and sides are sealed a 300 F minimum sealant material must be used These joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the fireplace surround Combustible Surround Installation Figure 1...

Page 12: ...are exposed to the elements for corrosion These will appear as rust spots or streaks and in extreme cases holes These components should immediately be replaced 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence of excessive condensate such as water droplets forming in the inner liner and subsequently dripping out at joints Cond...

Page 13: ...ith Elbows Figure 15 Vent supports are per vent manufacturer s specifications Minimum clearances are per vent manufacturer s specifications 40 ft Max 11 ft Min 90 degree or 45 degree Elbows Straight Section 2 ft Minimum off top of unit before using elbows Vent supports per manufacturers vent specifications Horizontal vent to maintain a 1 4 rise per ft Min 11 ft Min Maximum horizontal distance is 5...

Page 14: ... be placed on the fireplace floor EMBER MATERIAL PLACEMENT ON BURNER 6 After all logs are positioned properly apply Rockwool ember material to the front burner port area To apply carefully separate the ember material into small amounts no larger than dime size pieces Fluffed up pieces one layer thick on top of the burner generally works best and will provide the best ember glow Do not place ember ma...

Page 15: ...operly and firmly positioned in the fireplace Please refer to Figure 18 Figure 19 and Figure 20 and corresponding WARNING when completing the following log placement steps 1 Place bottom log onto main burner Align holes on bottom log with 4 locator pins on burner 2 Place rear log on rear log shelf Place rear log so that the locator holes align with the 2 locator tabs in the log support shelf 3 Place...

Page 16: ...0 seconds to 1 minute time period you can release the gas control knob and the pilot will stay ON Allow your pilot flame to operateanadditionalone 1 totwo 2 minutesbeforeyouturnthe gascontrolknobfromthePILOTpositiontotheONposition This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING I...

Page 17: ...ce disconnect both of the insulated wall switch wire terminal leads from the gas valve and discard the wall switch wire Connect the two wire leads from the FREC receiver to the TH and TH TP terminals on the gas valve Next attach the short power cord to the remote receiver then plug the power cord into the junction box receptacle located at the bottom right side of the fireplace The remote receiver ...

Page 18: ...EUR FACULTATIVE CONTROLE E DISTANCE WALL SWITCH INTERRUPTEUR MURAL OPTIONAL THERMOSTAT FACULATIVE THERMOSTAT GAS VALVE VALVE DE GAZ WALL SWITCH REMOTE CONTROL RECEIVER THERMOSTAT CONTROLE E DISTANCE DU RECEPTEUR H N PILOT VEILLEUSE LIMIT SWITCH V E N T P I L O T IN STANDING PILOT WIRING DIAGRAM ...

Page 19: ...R YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE TO TURN OFF GAS TO FIREPLACE 1 Set wall switch or remote to OFF 2 Turn off all electric power to the appliance if service is to be performed if applicable 3 Open bottom louver assembly or open valve access door 4 Push in g...

Page 20: ...pile adjust the pilot flame Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve knob depressed in the PILOT position with the pilot lit an...

Page 21: ...Description Kit No 19160 Kit No 19161 Kit No 19162 Quantity Supplied Fireplace BVD34FP3 SERIES BVD36FP3 SERIES BVP42FP3 SERIES Pilot Orifice 35 R 7658 35 R 7658 35 R 7658 1 Main Burner Orifice P 289 1 35mm P 208 1 45mm P 250 1 65mm 1 Dexen 10 w c Regulator R 7548 R 7548 R 7548 1 Gas Conversion Label 2139 2139 2139 1 Gas input for B Vent fireplace converted to Liquefied Petroleum Gas BVD34FP3 SERIES 21...

Page 22: ...n on the gas supply Turn on the electrical supply to the appliance 24 Immediately test all gas line connections and the control valve for gas leaks using a soap and water solution or gas detection for solution Bubbles indicate a leak that MUST be corrected Do not use an open flame to check for gas leaks 25 Using a ball point pen fill out the conversion label that is supplied with the conversion kit ...

Page 23: ...n burner flame failed 4 times during a single heating cycle 4 Flashes Interrupt power for 5 seconds to reset control Steady Flash Flame detected out of sequence Electric 120 volt Operated Remote Control FREC 1 Disconnect 3 prong power cord from receptacle 2 Remove wire from 120 VAC hot terminal on control module 3 Connect female terminal from receiver onto 120 VAC hot terminal on control module 4 C...

Page 24: ...PERSONAL INJURY OR LOSS OF LIFE TO TURN OFF GAS TO APPLIANCE 1 STOP Read the safety information above 2 Turn off all electric power to the appliance 3 Open bottom louver assembly or open the valve access door 4 Turn gas line valve to OFF 5 Close bottom louver assembly or close valve access door 1 STOP Read the safety information above 2 Turn off all electric power to the appliance 3 This appliance...

Page 25: ...or for shorts Replace spark electrode assembly c Refer to installation instructions troubleshooting guide for issues such as venting Repair as required The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CSA B149 2 installation code Canada and with the requirements of the National F...

Page 26: ...lacement pages 14 and 15 to place logs onto burner assembly 18 Loosen screw and attach a manometer or pressure gauge to the outlet pressure tap of the control valve 19 Turn on the gas supply Turn on the electrical supply to the appliance Check for gas leaks using soap and water solution or leak detection solution Bubbles indicate a leak that MUST be corrected Do not use an open flame to test for ga...

Page 27: ...plicable Ifitappearsabnormal call a service person Check Vent System The appliance and venting system should be inspected before initial use and at least annually by a qualified service person Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the air flow Glass Cleaning Optional Kits It will be necessary to clean the glass periodically During start up c...

Page 28: ... TUBING ASSEMBLY 22 R2423 R2423 R2423 R2423 MALE ADAPTOR 23 R7590 R7590 R7590 R7590 SPARK IGNITOR DIRECT IGNITION 24 17315 17315 17315 17315 SPARK IGNITOR MOUNTING PLATE DIRECT IGNITION 25 R8132 R8132 R8132 R8132 PILOT MILLIVOLT 25a R5710 R5710 R5710 R5710 THERMOPILE 26 R7617 R7617 R7617 R7617 PILOT GASKET 27 19382 19382 19418 19418 BURNER BASE ASSEMBLY 28a 19381 19381 19381 19381 VALVE BRACKET MI...

Page 29: ... 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28b 25 19 17 18 26 27 28a 21 20 15 29a 30 31 32 33 35a 34 35b 36 37 38 39 16 22 29b 40 41 DIRECT IGNITION BURNER ASSEMBLY MILLIVOLT BURNER ASSEMBLY 5 PIECE LOG ASSEMBLY 43 44 42 25a BVD34 BVD36 PARTS VIEW ...

Page 30: ...R7590 R7590 SPARK IGNITOR DIRECT IGNITION 24 R7612 R7612 PILOT MILLIVOLT 24a R5710 R5710 THERMOPILE 25 19545 19545 SPARK IGNITOR SHIELD DIRECT IGNITION 26 R7617 R7617 PILOT GASKET MILLIVOLT 26a M173 M173 PILOT GASKET DIRECT IGNITION 27 19455 19455 BURNER BASE ASSEMBLY 28a 19381 19381 VALVE BRACKET MILLIVOLT 28b 20207 20207 VALVE BRACKET DIRECT IGNITION 29a R8380 R8380 VALVE MILLIVOLT GAS 29b R7733...

Page 31: ...0 11 12 13 14 21 22 29b 28a 29a 30 21 20a 31 32 33 34 35a 35b 36 37 38 39 DIRECT IGNITION BURNER ASSEMBLY MILLIVOLT BURNER ASSEMBLY 3 PIECE LOG ASSEMBLY 28b 16 19 17 18 27 20b 15 26 24 22 25 16 19 17 18 27 15 26a 23 40 41 42 24a BVP42 PARTS VIEW ...

Page 32: ...assembly with center screw on fireplace back and push blower assembly against fireplace back The magnets on the back and bottom of blower assembly will sufficiently hold blower assembly in place 6 Position speed control box to the right of gas valve Attach speed control box to bottom of fireplace The magnets on bottom of speed control box will sufficiently hold speed control box in place 7 With base flu...

Page 33: ...C JUNCTION BOX WHITE SPEED CONTROL FAN SWITCH GROUND BLACK FAN 1 FBB4 BLOWER ASSEMBLY COMPLETE 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL Figure 26 Figure 27 FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION ...

Page 34: ...he ground wire should be attached to the green ground screw Install the receptacle into the junction box Attach cover plate Figure 28 STANDARD MILLIVOLT VALVE MODELS 120V DIRECT IGNITION VALVE MODELS 1 To wire Junction Box Receptacle remove the tab on the side of the receptacle hot side to split receptacle This will be required to separate blower and valve circuits 2 Power for switched and live si...

Page 35: ...nce the appearance of your fireplace imitating the look of authentic masonry AGED BRICK BVD2SA BVD34FP BVD36SA BVD36FP BVP3SA BVP42FP Fresh Air Kit Installs to side of fireplace to provide fresh air make up when operating fireplace optional Note Requires standard 4 diameter flexible or hard pipe connector not included with kit BVA1 Optional Bifold Glass Door Accessory Includes bifold tempered glass do...

Page 36: ...lain Rectangle Decorative Frame Arch with hinges Decorative Door Leaf Arch Decorative Door Mission Arch Decorative Door Plain Arch Outside Frame Kits STD Louvers 45 Deg Bottom Trim Frame Decorative Frame Arch without hinges only Black Please contact your nearest dealer distributor for more information on all available optional decorative accessories Page 36 19400 0 1005 DECORATIVE ACCESSORIES ...

Page 37: ...ine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fireplace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments c...

Page 38: ...Page 38 19400 3 0406 SERVICE NOTES ...

Page 39: ...Page 39 19400 3 0406 SERVICE NOTES ...

Page 40: ...Page 40 19400 3 0406 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com ...

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