White Mountain Hearth DV25IN33L, Installation Instructions And Owner'S Manual

Page 1: ...iance is not convertible for use with other gases unless a certified kit is used GAS FIRED Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flamma ble vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch d...

Page 2: ... 10 12 Vertical Termination 13 Alternate ON OFF Switch Installation 14 Surround Panel Installation 15 Blower Accessory Information 16 Log Placement 17 Operating Instructions 18 Standing Pilot Lighting Instructions 19 Standing Pilot Wiring 20 Standing Pilot Troubleshooting 21 Insert Maintenance and Service 22 Decorative Accessories 23 Insert Parts View 24 Insert Parts List 25 How to Order Repair Pa...

Page 3: ...t clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a QUALIFIED SERVICE PERSON The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageway...

Page 4: ...s perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled ...

Page 5: ...aving jurisdiction State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute I...

Page 6: ...alling to an existing round fireplace chimney pipe DVVK3FV Vertical Vent Kit 25 Two pieces of 25 FlexVent Rectangle Cap Flashing connectors and clamps Recommended when installing to a square or rectangular clay flue DVK35 Vent Extension Kit 35 flex vent extension section with 2 connectors and 4 clamps Note When installing vent caps special locally made flashings may be required to properly seal the ve...

Page 7: ... 28 14 1 2 11 1 8 25 1 4 12 3 4 17 18 5 16 27 6 3 4 9 20 25 3 8 40 DV33IN 22 3 8 31 16 14 1 8 28 1 4 14 1 4 18 3 4 21 5 16 30 8 1 4 10 1 2 21 1 2 28 3 8 43 DV35IN 24 3 8 34 16 16 1 8 31 1 4 14 1 4 21 3 4 23 5 16 33 8 1 4 10 1 2 23 30 3 8 46 A D C B Figure 2 Fireplace Opening Dimensional Information Sizing MINIMUM FIREPLACE OPENING DIMENSIONS MODEL NO HEIGHT A FRONT WIDTH B DEPTH C REAR WIDTH D DV2...

Page 8: ...10 1 3 4 23 11 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles Figure 4 8 MINIMUM CLEARANCE TO PERPENDICULAR COMBUSTIBLE SIDE WALL FROM EDGE OF DOOR FRAME Figure 3 ...

Page 9: ...res results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outlet with the inlet pressure to the valve from a minimum of ...

Page 10: ...isting air circulation vents or grills NOTE Cutting of sheet metal parts of a fireplace in order to install the fireplace insert is prohibited WARNING Only the surround as supplied may be used to cover integral grills on the solid fuel burning fireplace No other components such as shrouds sheet metal plates etc may be used to seal off vents 7 To assure top performance safety and efficiency inserts mus...

Page 11: ...ry chimney may need to be removed to allow installation of the flexible vent pipe When installing into a zero clearance factory built wood burning fireplaces the use of the DVKI Round Vertical Termination Kit should allow you to mount the vent adaptor and cap to the exposed round chimney pipe easily Connecting the Vent Pipe Caution Sharp edges Always use gloves when installing Install the 3 inch flex...

Page 12: ...ENT CONNECTION RETAINER SCREWS MAY BE INSTALLED THROUGH THE VENT CLAMPS TO ENSURE POSITIVE SECUREMENT OF VENTING SCREWS ADDED THROUGH VENT CLAMPS TO RETAIN VENTING TO COLLARS RECOMMENDED USE HIGH TEMP SEALANT ON VENT CONNECTIONS USE HIGH TEMP SEALANT ON VENT CONNECTIONS ROUND TERMINATION CAP DVKI KIT ROUND CO LINEAR TO CO AXIAL ADAPTOR BLOWER ACCESS COVER PLATE BLOWER POWER CORD OPTIONAL LOW VOLTA...

Page 13: ...ently dripping out at joints or seams Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs or having exterior portions of the system exposed to cold weather 4 Inspectjointstoverifythatnopipesectionsorfittingshavebeen disturbed and consequently loosened Also check mechanical supports such as wall straps or plumbers tape for rigidity Determining Mi...

Page 14: ...und panel assembly against the face of the insert and align the lower retaining tabs with the notches on the insert sides Lift the surround panel assembly slightly until the bottom return flange top panel is positioned over the top flange on the insert This secures the sur round panel assembly to the insert without screws Traditional Cast Iron Surrounds 1 Find the coiled low voltage wire assembly an...

Page 15: ...N FINISHING THE FIREPLACE INSERT NEVER OBSTRUCT OR MODIFY THE AIR INLET OUTLET LOUVERS ON THE FIREPLACE IN SERT IN ANY MANNER NOTE INSTALL SURROUND PANELS SO THAT THE TOP PANEL RETURN FLANGE SLIDE S OVER THE TOP FLANGE ON THE INSERT 1 Ref SURROUND PANEL ASSEMBLY ENGAGE SIDE PANEL HOOKS WITH THE NOTCHES PROVIDED ON THE SIDE FLANGES Figure 14 Figure 15 ...

Page 16: ...and BTU input level setting control by adjustment of the HI LO knob located on the gas valve Blower removal instructions Servicing or removal of the blower system must be performed by a qualified service person If the blower assembly Item 45 page 24 must be replaced the following steps are recommended for removal 1 Turn off gas and disconnect the electrical supply 2 Remove the glass door assembly 3...

Page 17: ... support Note DV25IN models incorporate two small tabs in the rear log support that keep the back log positioned correctly DV33IN models have one small tab in the rear log support to ensure the back log is in the correct position The DV35IN models will have two tabs bent forward in the rear log support to ensure proper left to right positioning of the log plus one small tab near the center that ke...

Page 18: ... ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in control compartment behind the door assembly CAUTION Duringtheinitialpurgingandsubsequentlightings never allow the gas valve control ...

Page 19: ...witch to desired setting FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure to smell ...

Page 20: ...Optional Wall Switch Position the wall switch in the desired position on a wall Run a maximum of 25 feet 7 8m or less length of 18 A W G minimum wire and connect it to the fireplace valve pigtails WARNING DO NOT CONNECT THE 110 120 VAC TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED CAUTION LABEL ALL WIRES PRIOR TO DISCONNEC TION WHEN SERVICING CONTROL WIRING ERRORS CAN CAUSE IMPROPER AND...

Page 21: ...tions from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading atTH TP TPterminals of the gas valve The meter shouldread350millivoltsminimum whileholdingthevalve knob depressed in the PILOT position with the pilot lit and the REMOTE OFF ON switch in the OFF position Replace the ...

Page 22: ...e that no debris is interfering with the flow of air Inspect entire vent system for proper function Cleaning Logs Use a soft brush attachment on a vacuum cleaner to gently remove dust or soot deposits from logs and burner Cleaning Glass Door Frequency After the first 3 to 4 hours of use As necessary after initial cleaning By Home owner Task Remove and clean glass after the first 3 to 4 hours of use A...

Page 23: ...hat your dealer can furnish contact Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 Black Gold Finish Hammered Pewter Brushed Stainless Black Gold Finish Hammered Pewter Brushed Stainless Black Gold Finish Hammered Pewter Brushed Stainless Black Black Black Standard Gold Finish Hammered Pewter Brushed Stainless Black Used to finish off bottom of insert and surround p...

Page 24: ...23015 3 0707 Page 24 INSERT PARTS VIEW ...

Page 25: ...ING ORIFICE ANGLED 23a P286 P270 P244 ORIFICE MAIN BURNER NAT 23b P214 P210 P245 ORIFICE MAIN BURNER LP 24 23311 23017 23017 BURNER ASSEMBLY 25 22959 22959 22959 VALVE BRACKET 26 22739 22738 22738 TUBING ASSEMBLY 27 22973 22973 22973 SHIELD VALVE 28a R7577 R7577 R7577 VALVE SIT GAS NAT 28b R7578 R7578 R7578 VALVE SIT GAS LP 29 22953 22953 22953 PIEZO BRACKET 30 16223 16223 16223 SPRING RETAINER AS...

Page 26: ...ine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fireplace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments c...

Page 27: ...23015 3 0707 Page 27 SERVICE NOTES ...

Page 28: ...23015 3 0707 Page 28 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com ...