White Mountain DVX36FP32CL(N, Installation Instructions And Owner'S Manual

Page 1: ... appliance is not convertible for use with other gases unless a certified kit is used The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater GAS FIRED Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flamma ble vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not ...

Page 2: ...enting Framing and Finishing 32 33 Horizontal Termination 34 DVVK 5F Flex Vent Instructions 35 Vertical Termination 36 37 Log Identification 38 Log Placement 13 Log Set 39 42 Operating Instructions 43 44 Standing Pilot Wiring Diagram 45 Standing Pilot Lighting Instructions 46 Standing Pilot Troubleshooting 47 RF Standing Pilot Operating Instructions 48 RF Transmitter Functions 49 RF Wiring Diagram ...

Page 3: ...peries Theglassfrontoranypartremovedforservicingtheappliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a qualified se...

Page 4: ...orm service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled old ta...

Page 5: ...isions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than...

Page 6: ...of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 Warning ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS Improper installation or use of the fireplace can cause serious injury or death from fire burns explosi...

Page 7: ... 37 500 35 000 Btu hr Minimum 24 000 21 000 26 000 24 000 KWH Maximum 10 3 8 8 11 0 10 3 Minimum 7 2 6 2 7 6 7 2 Orifice 32 P 211 1 65mm P 250 31 P 209 50 P 245 Air Shutter Opening 1 4 6 4mm FULL OPEN 1 4 6 4mm FULL OPEN Height without standoff 34 3 4 3 2mm 34 3 4 3 2mm 34 3 4 3 2mm 34 3 4 3 2mm Width 39 3 8 1 000mm 39 3 8 1 000mm 43 3 8 1 101mm 43 3 8 1 101mm Depth 19 7 8 505mm 19 7 8 505mm 19 7 8...

Page 8: ...minimum vertical run of 8 feet See details in Venting Section When you install your Direct Vent Fireplacein F Roomdivideror A Flat on wall corner positions a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fire...

Page 9: ...n excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outlet with the inlet pressure to the valve from a minimum of 4 5 w c 1 120kPa for the p...

Page 10: ...o screw through slotted holes in drywall strip and then screw into pre drilled holes on fireplace side Measure from face of fireplace to face of drywall strip to determine final depth Figure 8 Vent Pipe Clearance Note Maintain one inch 1 of clearance around vertical vent pipe See Figure 9A For horizontal vent maintain a minimum 1 clearance to the bottom and sides of the vent and 3 clearance to combus...

Page 11: ...ant material must be used These joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the fireplace surround Flush Mount Mantel Installation Figure 10 The fireplace must extend 3 4 beyond finished wall surface when using a flush mount mantel Refer to Figure 10 to locate nailing flanges on fireplace sides Mark and drill two 2...

Page 12: ...option is used The appliance can be mounted on any of the following surfaces 1 A flat hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concrete masonry blocks These supports must be positioned so they contact all four 4 perimeter edges on the bottom of the unit VERTICAL 90 ELBOW WITH HORIZONTAL TERMINATION Figure 14 Attention Cold climate installa...

Page 13: ... 229mm MINIMUM VENT CAP 6 152mm MINIMUM WALL FIRESTOP THIMBLE C A B C 6 152mm 11 1 4 286mm to 12 3 4 324mm 4 3 4 121mm to 6 1 4 159mm 9 229mm 14 1 4 362mm to 15 3 4 400mm 7 3 4 197mm to 9 1 4 235MM 12 305mm 17 1 4 438mm to 18 3 4 476mm 10 3 4 273mm to 12 1 4 311mm Dim DVX36 DVX42 A 45 3 8 1152mm 49 5 8 1260mm B 32 1 8 816mm 35 1 8 892mm C 13 3 8 34 mm 15 1 2 39 mm D 64 1 8 1628mm 70 1 8 1781mm INS...

Page 14: ... horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 The maximum number of 45 degree elbows permitted per sidewallinstallat...

Page 15: ...the horizontal vent pipe as it penetrates through the wall Ensure the sidewall venting clearances are observed If venting systemisinstalledbelowground werecommendawindowwell with adequate and proper drainage to be installed around the termination area TYPICAL BASEMENT INSTALLATION Figure 18 Examples of possible venting systems using one 1 90 elbow Eight 8 feet is listed as minimum vertical vent ru...

Page 16: ...lace has been positioned in its permanent location the hole through the exterior wall of the house can be cut This hole must be 12 305mm high x 10 254mm wide with its center line determined by the amount of vertical rise and horizontal run of the termination SeeFigure21 Whenlocatingtheholeitmustbenoted that the bottom of the cap must be 12 305mm above the ground level and top of the cap must be no...

Page 17: ...24 Figure 25 Figure 26 24 MINIMUM CLEARANCE TO COMBUSTIBLES 24 Example H2 2ft 2 90 90 6ft V1 21ft H 8ft V 15ft Example H2 3ft H3 1ft 4ft 90 90 90 6ft V1 21ft H 10ft V 21ft Example H1 2ft V1 20ft H 2ft V 20ft EXAMPLES TOP VENT RUN ...

Page 18: ...not the extension thimble is to be used If the combustible wall depth is over 5 3 8 137mm then the extension thimble should be used See Figure 27 3 Install the wall thimble assembly through the framed open ing so the firestop plate is on the interior wall See Figure 27 Telescopesectionshouldextendallthewaythroughtheexterior wall Attach with 4 10 x 1 screws 4 When placing the vent cap on an exterior...

Page 19: ...h 4 10 x 1 1 2 screws Ensure upward slope 11 From inside Attach the inlet tube to the collar on the back of the fireplace or the rigid venting system using 3 self tapping screws 12 Seal the 4 102mm diameter flue outlet tube Follow instruc tions and diagram See Figure 31 13 Fasten 4 102mm diameter flue outlet tube in place Do not twist the flue outlet tube into the fireplace collar or rigid venting syst...

Page 20: ... high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 Connecting to Rigid Vent System If the air inlet and flue outlet tubes are to be connected to a rigid venting system and not directly to the back of the unit then do not use the gasket provided High temperature sealant should be applie...

Page 21: ... a qualified field service person Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow In spect entire venting system to ensure proper function Please refer to the fireplace instructions for information on Termination Cap clearances This vent kit may be installed as an OEM installation in a manufactured home USA only or mobile home and must be in...

Page 22: ...n kits include connection hardware Installation of the Vertical Flex Termination Kit WARNING Ensure that the venting system exits the structure through the roof and does not terminate less than 12 inches 305mm above the roof WARNING Refer to your fireplace homeowner s manual for the minimum and maximum venting requirement of your fireplace prior to installa tion Failure to do so may cause a fire haza...

Page 23: ...enough to provide a mini mum 1 air space clearance from the vertical vent pipe to any combustible framing 6 Install the Firestop Thimble assembly to the framed opening in the ceiling using common nails or screws Note The thimble assembly is adjustable up or down as needed within the firestop It is also designed with a pivoting firestop for use with 0 3 12 pitch cathedral ceilings 7 To begin vent sys...

Page 24: ...firestop thimble assembly installed in steps 4 through 6 14 Secure the roof support assembly to the roof sheathing with at least 4 nails screws through each support bracket Check that the combustible clearances through the roof framing will maintain at least a 1 clearance from the vent pipe 15 Determine how high the vent terminal should be located above the roof line based on the roof pitch informa...

Page 25: ...d as an attic insulation shield The collar can be installed around the flex pipe or hard pipe just above the firestop thimble This collar will act as a shield to prevent blown in sulation from entering the thimble 22 To complete the vent installation install the vent termination cap to the top of the hard vent pipe assembly Mate up the flue and outer telescopes with the hard pipe assembly then secure...

Page 26: ... FLUE CONNECTOR 7 DIA ADAPTER COLLAR WITH GASKET CLAMPS DIRECT VENT FIREPLACE NOTE DVVK 4FV KIT MAXIMUM HEIGHT INCLUDING FIREPLACE IS 13 TO EXTEND VENT RUN AN ADDITIONAL VENT EXTENSION KIT IS NECESSARY VENTING SUPPORT STRAPS AS REQ D 35 MAX CEILING ADJUSTABLE FIRESTOP THIMBLE ASSEMBLY CLEARANCE TO COMBUSTIBLES REQUIRED FROM VENT PIPE ADJUSTABLE ROOF JACK ASSEMBLY STORM COLLAR DVVK 4FV DIRECT VENT ...

Page 27: ...meter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9 7 Storm Collar MF100147 2 10 Spring Spacers MF100548 5 N S Clamp 4 Diameter MF100330 2 N S Clamp 7 Diameter MF100534 2 N S 8 x 1 2 Self Drilling Screws N A 20 N S HT Silicone N A 1 N S 8 x 5 8 Self Dri...

Page 28: ...ipe Then insert the adapter into the fireplace flue Secure flue adapter to the fireplace flue with a minimum of two screws provided See Figure 42 11 Attach the Outer Vent pipe to the 7 dia Collar on the fireplace with a largebandclampprovided Sealantmayalsobeusedontheoutervent connections 12 Check all vent connections for tightness Make sure horizontal venting has the proper rise and combustible c...

Page 29: ...adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall The maximum horizontal vent run is 20 feet 457 cm when the vertical vent rise is 8 feet 244 cm See Figure 17 Venting...

Page 30: ...et 90cm horizontally from the center line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for appliances 100 000 Btuh 30 kW 36 inches 90cm minimum for appliances 100 000 Btuh 30kW K clearance to a mechanical air supply inlet 6 feet 1...

Page 31: ... OF 90 ELBOW OR 45 ELBOW 90 ELBOW CEILING FIRESTOP WALL STRAP PIPE LENGTH VENT SYSTEM IDENTIFICATION Figure 46 Special Venting Components Simpson Duravent See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing Special DV Vent Kits Available from Empire Comfort Systems Inc dealers DVVK 4VP DVVK 4V Direct Vent Fireplace Vent Kit Vertical Includes SD 991 SD 953 and...

Page 32: ...wards bottom of wall opening Securewithnailsorscrews Continuetheventrunthrough the firestop See Figure 48 Figure 48 Vertical runs of this system which pass through ceilings require the use of ONE 1 ceiling firestop at the hole in each ceiling through which the vent passes Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point o...

Page 33: ... A NAILS 4 REQUIRED CEILING FIRESTOP A B VENTING FRAMING AND FINISHING continued Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Figure 49 Figure 50 Figure 51 See Horizontal Termination Page 34 and Vertical Termination Pages 35 and 36 ...

Page 34: ...OTE Wood screws can and should be replaced with appropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterior walls are finished with vinyl siding or materials that could become discolored or warp it is necessary to install a vinyl siding standoff The vinyl siding standoff will be installed between the vent terminationandtheexteriorwall SeeFigure52 Thishorizont...

Page 35: ... fireplace flue with a minimum of two screws provided See Figure 55 10 Attach the Outer Vent pipe to the 8 dia Collar on the fireplace with a large band clamp provided Sealant may also be used on the outer vent connections 11 Check all vent connections for tightness Make sure horizontal venting has the proper rise and combustible clearances required Refer to venting charts in fireplace instruction...

Page 36: ...reas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for corrosion These will appear as rust spots or streaks and in extreme cases holes These components should immediately be replaced 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence of excessive condensate such as water droplet...

Page 37: ...des must be checked to determine the requirements for these steps NOTE When installing this vent system in a chase it is always good building practice to insulate the chase as you would the outside walls of your home This is especially important for cold climate installations Upon completion of building your chase framing install the vent system by following the instructions in this manual Remembe...

Page 38: ...rt Number R9227 Part Number R9372 BOTTOM RIGHT CENTER LOG E BOTTOM RIGHT LOG F Part Number R9225 Part Number R9229 FRONT LEFT LOG G CENTER LOG H Part Number R9223 Part Number R9373 TOP LEFT LOG I TOP CENTER LOG J Part Number R 9230 Part Number R9231 TOP RIGHT LOG K FRONT CENTER LOG L Part Number R9232 Part Number R9224 FRONT RIGHT LOG M Part Number R9226 ...

Page 39: ... to prevent skin irritation from ceramic fibers After handling logs wash your hands gently with soap and water to remove any traces of fiber The positioning of logs is critical to safe and clean operation of this fireplace Sooting and other problems may result if the logs are not properly and firmly positioned in the fireplace Please refer to Figures 61 through 63 and corresponding WARNING when complet...

Page 40: ... Left Log G on C Log pin End of G Log will rest on firebox bottom 11 Place Center Log H on pin on A Log with Y branches resting on D and E logs 12 Place Top Left Log I on two left pins on B Log 13 Place Top Center Log J on third and fourth pins from the left on B Log Y branch will rest on H Log 14 Place Top Right Log K on far right pin on B Log End of log will rest on F Log ...

Page 41: ...kwool pieces side by side Do not stack more than one layer of embers across the burner ports See Figure 61 18 Replace glass door onto firebox 19 Secure the two glass frame spring clamps at bottom of firebox 20 Align the tabs on top louver brackets with slots in front posts to secure top louver 21 Close bottom louver Lift slightly to engage the end tabs into the slots in fireplace sides to close louve...

Page 42: ...Bottom Left Log D R9372 Bottom Left Center Log E R9225 Bottom Right Center Log F R9229 Bottom Right Log G R9223 Front Left Log H R9373 Center Log I R9230 Top Left Log J R9231 Top Center Log K R9232 Top Right Log L R9224 Front Center Log M R9226 Front Right Log LOG PLACEMENT 13 LOG SET A B F E D C J L G H M K I Figure 63 Figure 64 ...

Page 43: ...rate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in control compartment behi...

Page 44: ...ies fail in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred strippedandbare wiresontheREMOTE OFF ON switch wire harness to the wires on remote receiver that is a component in the FREC Turn the REMOTE OFF ON switch to the REMOTE position Follow instructions in the ...

Page 45: ...ER REMOTE OFF ON SWITCH REMOTE OFF ON THERMOPILE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH NO 18 150 C WIRE OR ITS EQUIVALENT GAS VALVE THERMOCOUPLE REAR CONNECTION PILOT OPTIONAL THERMOSTAT OPTIONAL WALL SWITCH RED GREEN BLACK GREEN STANDING PILOT WIRING DIAGRAM ...

Page 46: ...ilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor What To Do If You Smell Gas Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately...

Page 47: ...me Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The meter should read 350 millivolts minimum while holding the valve knob depressed in the pilot position with the pilot lit and the REMOTE OFF ON swit...

Page 48: ...performance Flame cycles and modulates such that heat output equals heat loss from the room Auto mode Flame fan are controlled automatically Self powered millivolt control No external power required to control gas valve and flame modulation Integrated Valve Electronics No electronics rheostat or limit installation required Failure analysis Troubleshooting with information from LED Pilotstat interl...

Page 49: ...n a heated living space to make sure that the main burner is not on continuously On Mode When the control is in the ON mode the flame and fan levels and the delay timer are changed with the UP and DOWN arrow keys Status Action Set to ON Press MODE button until mode is ON Flame Press FLAME button and press UP or DOWN arrow key to change flame height Fan Press FAN button and press UP or DOWN arrow key...

Page 50: ...23835 4 0208 Page 50 WIRING DIAGRAM WITH BLOWER Figure 68 RF WIRING DIAGRAM ...

Page 51: ...er to the appliance if applicable FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell around the appliance area for gas Be sure to ...

Page 52: ...e glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances present General Glass Information Warn...

Page 53: ...23835 4 0208 Page 53 PARTS VIEW Note Refer to page 42 when ordering logs ...

Page 54: ...9390 ACCENT LAMP WIRE HARNESS 18 R9344 R9344 R9344 R9344 12 VOLT TRANSFORMER 19 R9377 R9377 R9377 R9377 WIRE ASSEMBLY 20 10088 10088 10088 10088 RHEOSTAT BRACKET 21 18879 18879 18879 18879 RHEOSTAT 22 R6159 R6159 R6159 R6159 3 PRONG PLUG 23 R9234 R9234 R9238 R9238 BANDED BRICK LINER LEFT 24 R9235 R9235 R9239 R9239 BANDED BRICK LINER BACK 25 R9236 R9236 R9240 R9240 BANDED BRICK LINER RIGHT 26 18807...

Page 55: ... 42 23502 23502 23502 23502 GRATE ASSEMBLY QTY 2 43 23070 23070 23070 23070 BURNER BASE LOG SHELF 44 R3435 R3435 WIRE ASSEMBLY 45 R5668 R5668 R5668 R5668 IGNITOR WIRE 46 R3436 R3436 REMOTE ON OFF SWITCH 47 R2708 R2708 PIEZO IGNITOR 48 18858 18858 BLOWER BASE 49 FBB4 R7731 FBB4 R7731 BLOWER ASSEMBLY 50 18880 18880 BLOWER SHIELD 51 R7831 R7831 BLOWER WIRE ASSEMBLY 52 R7649 R7649 FAN CONTROL SWITCH 5...

Page 56: ...allation of FBB4 variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be p...

Page 57: ...IANCE WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 LATEST EDITION A factory installed junction box is located on the lower right side of the fireplace Wiring must be fed to the junction box and attached to the receptacle that is provided Leave approximately 6 of wire in the junction box fo...

Page 58: ...cure the lens frame This frame retains the glass lens The bulb can now be accessed Note Do not handle the lamp bulb with bare fingers protect with clean dry cloth The lamp will pull straight out of the socket Replace with 10 Watt 12 Volt Halogen bulb When re installing ensure integrity of gasket seal THE FIREBOX MUST BE SEALED Over tightening the screws could break the lens Light Leakage from the u...

Page 59: ...Frame Arch with hinges Decorative Door Leaf Arch Decorative Door Mission Arch Decorative Door Plain Arch Outside Frame Kits STD Louvers 45 Deg Window Trim Decorative Frame Arch without hinges only Black ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer If you need additional information beyond what your dealer can furnish contact Empire Comfort Syste...

Page 60: ...owing appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fireplace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control Empire Comfort Systems In...