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035-19592-001 Rev. C (0204)

2

Unitary Products Group

7.

NEVER . . .Store flammable materials of any kind near your fur-
nace. Gasoline, solvents, and other volatile liquids should be
stored only in approved containers outside your home. These
materials vaporize easily and are extremely dangerous.

8.

NEVER . . .Store cleaning materials near your furnace. Materials
such as bleaches, detergents, powdered cleansers, etc., can
cause corrosion of the heat exchangers. 

9.

NEVER . . . Use the area around your furnace as a storage area
for items which could block the normal flow of air. This flow of air is
required for ventilation of the various furnace components.

INSTRUCTIONS FOR EXAMINING THE FURNACE 

INSTALLATION

It is the owner’s responsibility to ensure that an annual inspection of the
entire heating portion of the unit is made by a qualified service agency.

1.

Examine the heating exchanger, vent/combustion air piping, vent
connectors and chimney to be sure they are clear and free of
obstructions.

2.

Examine the vent pipe making sure it is in firmly place, that it
slopes slightly upward and is physically sound without holes and
all of the connections are secure.

3.

Examine the return-air duct connections to make sure they are
physically sound, sealed to the furnace casing, and the ducts ter-
minate outside the space containing the furnace.

4.

Examine the furnace casing making sure the physical support is
sound without sagging, cracks or gaps. Examine the furnace base
making sure it is physically sound without cracks, gaps or sagging
and has a good seal.

5.

Examine the furnace casing for obvious signs of deterioration.

6.

Examine the burner flames to make sure they are in good adjust-
ment. Refer to the pictorial sketch shown in Figure 2 as a compari-
son to the actual flame.

7.

Examine the furnace as outlined above in steps  “1 - 6” before
each heating season. Use Figure 3 for visual reference.

 FIGURE 1: 

Component Locations

FIRE OR EXPLOSION HAZARD

This furnace is designed and approved for use with Nat-
ural Gas and (LP) Propane Gas ONLY. DO NOT BURN
ANY LIQUID FUEL OR SOLID FUEL IN THIS FURNACE.

Burning any unapproved fuel will result in damage to the
furnace heat exchanger, which could result in Fire, Per-
sonal Injury, and/or Property Damage.

BURNER BOX

GAS VALVE

VENT PIPE

CONDENSATE
DRAIN SYSTEM

INDUCER
ASSEMBLY

CONTROL
BOARD

PRESSURE
SWITCH

BLOWER

INDUCER
MOTOR

 FIGURE 2: 

Burner Flame Drawing

COMBUSTION AIR 
INTAKE

BURNER
FLAME

MANIFOLD

INNER FLAME
CONES

MAIN
BURNER

 FIGURE 3: 

Furnace Examination Checkpoints

EXAMINE ENTIRE
FURNACE CASING
SHOWN IN ALL
DRAWINGS

EXAMINE
RETURN-AIR
DUCT CONNECTION

EXAMINE
RETURN-AIR
DUCT CONNECTION

REMOVE PANEL
TO EXAMINE
BURNER FLAMES

EXAMINE
FURNACE 
CASING

EXAMINE
FURNACE 
CASING

EXAMINE EXTERNAL
VENT PIPE

EXAMINE HEAT EXCHANGER
INTERNAL VENT COMBUSTION
AIR PIPE. MUST REMOVE PANEL 

TO EXAMINE.

3

3

2

6

5

4

4

(SIDE OR BOTTOM)

Summary of Contents for FG9

Page 1: ...t have been wet or the furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or prop erty damage Do not store or use gasol...

Page 2: ...Examine the furnace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure it is physically sound without cracks gaps or sagging and has...

Page 3: ...e any part of the control system and any gas control which has been under water Operating Instructions 1 STOP Read the safety information above 2 Set the thermostat to the lowest setting 3 Turn off al...

Page 4: ...e you install the right size filter for your furnace Dirty filters greatly restrict the flow of air and may cause damage to the moving parts of the furnace If the filters become clogged the heat excha...

Page 5: ...n HEAT and the fan is set on AUTO and there is a call for heat a circuit is completed between terminals R and W of the thermostat When the proper amount of combustion air is being provided the pressur...

Page 6: ...emove burners from the burner assembly 7 Remove the upper cover plate at the top of the furnace Remove the internal baffle 8 The upper portion of the heat exchanger is now exposed 9 With a long flexib...

Page 7: ...s during the heating cycle This could be caused by low gas pres sure or faulty gas valve 9 FLASHES Indicates reversed line voltage polarity Both heating and cooling operations will be affected Check p...

Page 8: ...ARTS LIST C G R W Y HUM EAC XFMR LINE CIR HUM EAC XFMR LINE PARK PARK HEAT COOL 17 18 23 24 30 25 31 32 33 48 20 21 22 26 44 27 28 29 34 36 37 47 52 63 50 51 49 56 59 62 58 60 43 45 38 1 4 2 6 10 11 1...

Page 9: ...HANGER 32 PANEL FRONT Blower 33 PANEL FRONT Burner 34 PANEL TOP 35 SUPPORT BURNER 36 WRAPPER CABINET 37 PANEL VESTIBULE Lower 38 PLUG WINDOW CLEAR 875 MISCELLANEOUS 39 CLIP FILTER RETAINER 2Req d P3U...

Page 10: ...n ALL P3U MODELS 2TH13700424 THERMOSTAT One stage heat Deluxe 24V with heat only sub base does not include fan switch NOTE For one stage cool or one stage heat cool must be used with sub base 2TB17700...

Page 11: ...035 19592 001 Rev C 0204 Unitary Products Group 11 SECTION IV WIRING DIAGRAM FIGURE 9 Wiring Diagram...

Page 12: ...pplies only to products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation installation...

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