Whyte 27C Team, Supplementary Service Manual

Page 1: ...27C Works 27C Team 29C 29C S 29C Team 401 529 629 729 603 604 605 801 802 805 806 901 905 909 Supplementary Service Manual 2015 Edition 1 ...

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Page 3: ... for riding 3 1 Making Adjustments 3 2 Getta Grip Seat Clamp 3 3 Set up of Fork 3 4 Suspension Tuning Log 3 5 Whyte Adjustable Dropout System 3 6 Adjusting the Dropout System 4 0 Safety 5 0 Lubrication 5 1 Getta Grip Seat Clamp 5 1 1 Bolt Up 5 1 2 QR Style 5 2 Whyte Adjustable Dropout System 5 3 General Whyte Lubrication 6 0 Torque Settings Whyte Adjustable Dropout System Whyte Rear Derailleur Han...

Page 4: ... your bike as standard may be obtained from the Whyte Bikes Brochure or alternatively from the Whyte Bikes website www whytebikes co uk Please remember if you are in any doubt about your ability to safely service or repair your Whyte bike do not ride it and instead arrange for a professional bicycle mechanic at your local Whyte dealer to do the job correctly Bundled with this manual are the respec...

Page 5: ...m 403 5mm Stand Over 898mm 926mm 955mm Wheel Base 1071 8mm 1090 4mm 1102 8mm Chain Stay 430 0mm 430 0mm 430 0mm Seat Post 31 6mm 31 6mm 31 6mm X A B C D E F G H Note Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork...

Page 6: ...th Sag geometry is with rider after correct sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with Ø738mm tyres fitted 2 1 52 622 Frame Size X 13 Head Angle A 68 5 Seat Angle B 74 0 Top Tube C 629 4mm BB Height D 305mm Stand Over E 711mm Wheel Base F 1068 6mm Chain Stay G 425mm Seat Post H 30 9mm Notes Geometry shown h...

Page 7: ... refer to suspension set up for information on how to achieve the correct sag of the fork BB height with Ø717mm tyres fitted 2 25 52 584 WHYTE Service Manual Frame Size Medium Large Extra Large Head Angle 68 5 68 5 68 5 Seat Angle 73 0 73 0 73 0 Top Tube 600 2mm 614 8mm 629 4mm BB Height 305mm 305mm 305mm Stand Over 805mm 820mm 832mm Wheel Base 1113 4mm 1128 4mm 1143 4mm Chain Stay 440 0mm 440 0mm...

Page 8: ...der after correct sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with Ø717mm tyres fitted 2 25 54 584 Frame Size X Small Medium Head Angle A 68 5 68 5 Seat Angle B 73 5 73 5 Top Tube C 585 5mm 599 6m BB Height D 303 5mm 303 5mm Stand Over E 784mm 804mm Wheel Base F 1099 1mm 1114 1mm Chain Stay G 435mm 435mm Seat Pos...

Page 9: ...xtra Large 66 2 to 66 8 72 7 to 73 3 653 9mm 305mm 857mm to 863mm 1173 8mm to 1193 8mm 420 0mm to 440mm 30 9mm 2 2 7 WHYTE 909 Notes Geometry shown here is Showroom i e without rider aboard the bicycle With Sag geometry is with rider after correct sag is set at the front Please refer to suspension set up for information on how to achieve the correct sag of the fork BB height with Ø717mm tyres fitt...

Page 10: ... you Whyte bike then DO NOT RIDE YOUR BIKE Contact your Whyte dealer who will be able to advise you on how to go about setting up you Whyte for riding and or making adjust ments to the components fitted to your Whyte Continental www conti online com DT Swiss www dtswiss com Easton www eastonbike com Fi zik www fizik it FSA www fullspeedahead com Fox www foxracingshox com Hope www hopetech com Jagw...

Page 11: ... to the seat pin manufacturers instructions in conjunction with these notes To adjust the seat height using the 5mm Allen key undo the M6 bolt 5 just enough to allow the seat pin to slide freely up and down Set the height to the desired level and re tighten the M6 bolt 5 with the 5mm Allen Key just enough so as to prevent the seat pin from slipping down and twisting Item Description 1 Whyte Seat C...

Page 12: ... to the desired level and close the QR lever 3 from the Open position to the Closed position The QR closing force can be adjusted by turning the QR Adjuster Bobbin 7 clockwise or anti clockwise before closing the QR Lever 3 CAUTION When adjusting the saddle height you MUST obey the Minimum insertion depth requirement marked on the Seat Post Item Description 1 QR Lever Cam Grub Screw 2 QR Lever Cam...

Page 13: ...ns for servicing and all mat ters relating to the forks fitted to your Whyte bike please refer to the manufacturers instructions Rebound Damping adjustment This adjustment fine tunes the speed at which the wheel returns to its normal ride height after hitting a bump Refer to the relevant manufacturers instructions to find out how to adjust the re bound damping To demonstrate the effect of this fun...

Page 14: ...please do not ride your bike and consult your Whyte Dealer for advice Point Description Quantity 1 Whyte 19 RH Dropout Main Frame 2 Whyte 19 LH Dropout Main Frame 3 RH Dropout Mech Hanger Type 1 4 M6 Washer 2 5a M6 x 14mm Socket Head Cap Screw Top Dropout Pivot 8 5b M6 x 14mm Socket Head Cap Screw Bottom Dropout Clamping 6 LH Dropout Disc Mount 1 7 RH Dropout Single Speed Type 1 8 Dropout M6 Washe...

Page 15: ... bike s Chain stay length This allows the rider to tune the handling characteristics to their preference or when used in conjunction with the Single Speed RH Dropout Plate 7 a single speed drive train can be used without the need for a chain tensioner device because the dropouts 3 6 7 can be adjusted to tension the chain exactly Fig 4a Max RH Chain Stay Fig 4b Max LH Chain Stay Fig 4c Min RH Chain...

Page 16: ...ould also read thoroughly the General Instruction Manual also supplied with your new bike If at any stage you are uncertain about the safety or safe operation of the bike as a whole or any specific component then DO NOT RIDE YOUR WHYTE and instead please consult the specific component manufacturers instruction manual or your Whyte Dealer for advice Maximum Rider Weight Limit for Whyte Hardtail MTB...

Page 17: ...tyle Figure 5 b Fig 5a Bolt Up Lubrication Figure 5b QR Lubrication Point Lubricant Lubrication Interval 1 Castrol LM or equivalent Once a Month Description M6 x 25mm Fastener Point Lubricant Lubrication Interval 1 Castrol LM or equivalent After Every Ride 2 Castrol LM or equivalent Once a Month Description Lever Cam Surface M6 Shaft ...

Page 18: ...his man ual or for further information visit the specific manufacturers website Point Description Lubricant Lubrication Interval 1 LH RH Dropout Plate Pivot Area Face Only SKF Anti Fret Paste Check Once a Month 2 RH SS Plate Pivot Area Face Only SKF Anti Fret Paste Check Once a Month 3 LH RH Dropout Plate Clamp Area Face Only SKF Anti Fret Paste Check Once a Month 4 RH SS Plate Clamp Area Face Onl...

Page 19: ...RTANT For all other torque settings refer to the specific manufacturers information bundled with this manual or alternatively refer to the specific manufacturers website for further information 7 0 NOTES Whyte Adjustable Dropout System Nm lbs ft M6 x 14mm Pivot Screw 13 min 15 max 9 5 min 11 max M6 x 16mm Clamping Screws 13 min 15 max 9 5 min 11 max Whyte Rear Derailleur Hanger Nm lbs ft M4 x 8mm ...

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