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16 

 

 

2.3.3  Commencement of operation SK55A and SK55C 

 

1.

 

   Remove the 

clamping

 

strips

 

(2)

2.

 

Remove the forks from the forklift truck or forklift mast. 

3.

 

Make sure the fork carrier is straight and clean. 

4.

 

Place the box rotator onto the fork carrier of the forklift truck or forklift mast. 

5.

 

Make sure the locking cam slots into the recess in the centre of the fork carrier. If no recess is available: 

 

a)

 

Grind such a recess, or 

Grind the locking cam from the box rotator and attach a sound locking cam on the spot of an existing recess 
in the fork carrier. In doing so, make sure the box rotator sits secure in the centre in front of the fork carrier, 
so it is unable to slide sideways. 

 
6.

 

Attach the 

clamping strips (2)

 with 

four bolts M16x60 (3)

. Secure these bolts tight! (140 Nm) 

7.

 

Check to make sure the hydraulic hoses are clean before connecting them to the rapid-action couplings, to 
prevent any debris from entering the hydraulics of the machine. 

8.

 

Depending on the model, the following hydraulic hoses are connected: 

 

a)

 

Electrically controlled reversing valve: 

Connect the hydraulic supply/discharge hoses to the dual-action connection on the fork carrier. 
Mount the 

switch (4)

, see chapter 2.3.2, supplied in such a location that the lifting equipment operator will 

be able to turn it on and off from his control post, without the risk of mixing it up with any other controls. 
For a safe working environment, avoid situations such as inadvertently starting the machine or not being 
able to control it. Keep an eye on the correct voltage of the lifting device and the valve.  The voltage is shown 
on the coil. Connect a 2-core cable as per the electric diagram. Include a warning light, fuse and/or plug 
socket in the circuit, if so required. 

b)

 

Four-hose connection: 

Connect the two pairs of hydraulic supply/discharge hoses to the dual-action connection on the fork carrier. 

 

9.

 

Remove the two

 bolts M16x25 (26)

 in the lower plate of the fork carrier of the box rotator. Suspend the 

forks to the fork carrier and attach the two

 bolts M16x25

 

(26)

10.

 

Adjust the folding fork

 

depending on the width of the boxes to be rotated. 

11.

 

Make sure that the 

locking pin of the folding fork (45)

 completely fits into the locking hole to prevent the 

arm from  coming loose during the tilting movement. In doing so, the 

eccentric locking pin (46)

  must be 

pointing downwards.  

12.

 

Turn the lever of the 

ball valve 

so it opens, before rotating. It will be open when the lever is parallel to the 

hydraulic pipe. 

13.

 

Subsequently check that the hydraulic hoses can move freely and check that the system is not leaking oil. 

14.

 

Check the correct operation of the box rotator by controlling the hydraulic functions. 

 

 

The WIFO box rotator is now ready to be used. 

 

 

Summary of Contents for K55A

Page 1: ...a B V Hegebeintumerdyk 37 9172 GP Ferwert Holland Telefoon 0031 518411318 Telefax 0031 518411563 www wifo nl email info wifo nl Manual and safety instructions S K55A S K55C Box rotator GB K55A K55C SK...

Page 2: ......

Page 3: ...2 1 GENERAL TECHNICAL DATA 9 2 2 K55A AND K55C 10 2 2 1 Parts list 10 2 2 2 Commencement of operation K55A and K55C 12 2 3 SK55A AND SK55C 13 2 3 1 Parts list 13 2 3 2 Provisions for connecting SK55A...

Page 4: ...duce any changes and improvements deemed necessary without prior notice Please read the manual thoroughly and observe the safety procedures before putting the unit into operation Contact your dealer f...

Page 5: ...the forks as widely as possible Position the third fork against the side of the box Restrict driving with the load in elevated position Do no tilt the load during transport Slightly tilt the forklift...

Page 6: ...advertent tilting or side shifting Only the side shift function remains in the event of a power cut while operating an electrically controlled valve Disable the tilting motion by closing the ball valv...

Page 7: ...maintenance to the machine Turn of the engine and remove the key from the ignition for the time maintenance on the machine is carried out 1 Danger Always keep a safe distance from the machine 2 A safe...

Page 8: ...6 2 1 2 1 Figure 1 2 1 Position safety stickers for K55A and K55C Figure 1 2 2 Position safety stickers for SK55A and SK55C 1 2 3 Placement of the safety stickers on the machine...

Page 9: ...ng capacity of the box rotator The box rotator must be attached to a FEM II K55A and SK55A or FEM III K55C and SK55C fork carrier of a forklift truck or forklift mast Do not use the box rotator for ca...

Page 10: ...serve the local regulations in terms of accident prevention safety traffic and transport 6 Only trained personnel with knowledge of the possible hazards have permission to work with on the machine 7 W...

Page 11: ...capacity 2500 kg 2500 kg 3500 kg 3500 kg Weight 295 kg 370 kg 370 kg 450kg Max working pressure 22Mpa 220 bar 22Mpa 220 bar 22Mpa 220 bar 22Mpa 220 bar Back tilt moment 1 10 8 KNm 10 8 KNm 10 8 KNm 1...

Page 12: ...10 2 2 K55A and K55C 2 2 1 Parts list Figure 2 2 1 Parts drawing for K55A and K55C...

Page 13: ...6 Eccentric lockpin 13 Gearwheel C45 M5 Z 60 4290114 47 Compression spring 35x3 L40 14 Tapered roller bearing 33018 429029 48 Bolt M10x45 15 Tapered roller bearing 33117 429030 49 Locknut M10 16 Packi...

Page 14: ...them to the rapid action couplings to prevent any debris from entering the hydraulics of the machine 8 Connect the hydraulic hoses to the dual action connection on the fork carrier 9 Remove the check...

Page 15: ...13 2 3 SK55A and SK55C 2 3 1 Parts list Figure 2 3 1 Parts drawing for SK55A and SK55C...

Page 16: ...2 L70 16 Packing seal 145x125 L14 H9 429035 58 Rack section 17 Packing seal 145x125 L14 H9 429035 59 Rotating cylinder DW80 35 377 18 Locking plate 160 L25 4290073 60 Locknut M14 19 Grease nipple M8...

Page 17: ...ctro hydraulic valve No Description Comments 1 Feed through Block four hose connection 1 Attachement electro hydraulically controlled valve 2 Electro hydraulic valve 3 Coil of the electro hydraulic va...

Page 18: ...be able to turn it on and off from his control post without the risk of mixing it up with any other controls For a safe working environment avoid situations such as inadvertently starting the machine...

Page 19: ...ar and tear Replace after excessive wear and tear Regularly check the hydraulic section for any leaks Never try and search for leaks or stop a leak by hand Liquid under high pressure can easily penetr...

Page 20: ...r to be straightened After straightening firmly secure the two lower bolts M30 All models There is some play in the bearing tapered roller bearing on the shaft of the fork positioner Loosen the lock n...

Page 21: ...rier Clean the bearing housing and the shaft plug and check for wear and tear Contact the dealer after detecting any wear Also check the lubrication The lubricant must be applied to the bearing bush v...

Page 22: ...20 Figure 3 3 1 Position of the tapered roller of K55A K55C SK55A and SK55C...

Page 23: ......

Page 24: ...gen van de Machinerichtlijn Richtlijn 2006 42 EG zoals laatstelijk gewijzigd en de nationale wetgeving ter uitvoering van deze richtlijn Is in conformity with the provisions of the Machine Directive D...

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