WIFO K60, Manual And Safety Instructions

Page 1: ...ma B V Hegebeintumerdyk 37 9172 GP Ferwert Holland Telefoon 0031 518411318 Telefax 0031 518411563 www wifo nl email info wifo nl Manual and safety instructions K60 K60 AKB Stationary box rotator GB K60 K60 AKB ...

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Page 3: ...8 2 1 GENERAL TECHNICAL DATA 8 2 2 K60 9 2 2 1 Parts list 9 2 2 2 Commissioning the K60 stationary box rotator 10 2 3 K60 AKB 11 2 3 1 Parts list 11 2 3 2 General operation of K60 AKB stationary box rotator 12 2 3 3 Commissioning the K60 AKB stationary box rotator 13 2 3 4 K60 AKB stationary box rotator emergency stop buttons 15 2 4 REPLACEMENT COMPONENTS 15 3 MAINTENANCE AND TROUBLESHOOTING 16 3 ...

Page 4: ...anges and improvements deemed necessary without prior notice Please read the manual thoroughly and observe the safety procedures before putting the unit into operation Contact your dealer for any further questions or concerns you may have We trust that your WIFO stationary box rotator will provide many years of useful service Keep this manual in a safe place for future reference WIFO Anema B V Dea...

Page 5: ...commencement of operation the operation itself or the maintenance of the machine is urged to carefully read and observe the following instructions 1 2 1 Safety precautions This symbol is used for all important safety instructions throughout this manual Carefully observe the instructions and be very cautious Adjust the height setting to the correct height This must be 2 cm greater than the total bo...

Page 6: ...iability on the part of WIFO B V with respect to any damages is excluded Only sound boxes must be used for tipping operations The generator oil level must be periodically checked The oil temperature must not exceed 80 C Make sure the hydraulic hoses and any power cables do not get jammed and that the box rotator is able to move freely Ensure that there is adequate visibility of the work activities...

Page 7: ...fety stickers on the machine Be aware of the hazards they warn you to look out for Replace any loose illegible or missing stickers 1 2 1 2 Figure 1 2 1 Location of the safety stickers for K60 Figure 1 2 2 Location of the safety stickers for K60 AKB N B Please read the instructions from the manual prior to any maintenance to the machine Turn off the engine and remove the key from the ignition while...

Page 8: ...6 1 3 Purpose of use The WIFO stationary box rotator is suitable solely for the purpose of rotating boxes to the rear provided the total weight of the box and its load does not exceed 2000kg ...

Page 9: ... Only trained personnel with knowledge of the possible hazards have permission to work with on the machine 7 WIFO Anema B V will assume no liability in any shape or form for losses or damage caused following modifications to the machine which have not been explicitly approved by WIFO y 1 5 Warranty WIFO Anema B V guarantees the soundness of its products in terms of materials used and or structural...

Page 10: ... or HLP ISO VG 32 or equivalent Capacity 10 liter Table 2 1 3 Information on hydraulic generator Type K60 160 K60 180 Max carrying capacity 1 2000 kg 2000 kg Weight 785 kg 820 kg Max working pressure 15Mpa 150 bar 15Mpa 150 bar Max box width 1600 mm 1800 mm Adjustable box height 800 1400 mm 800 1400 mm Overall width 2120 mm 2320 mm Tipping angle 142 142 Table 2 1 1 WIFO stationary box rotator mode...

Page 11: ... height setting 6 Valve with arm 7 Slide 8 Adjusting beam slide 9 Valve tube 10 Rotating frame pin 11 Lower cylinder pin 12 Upper cylinder pin 13 Stop 14 Rubber stop 15 Fixed frame bump rubber 16 Transport hook 17 Standard generator 18 Generator Table 2 2 1 Parts list for K60 stationary box rotator Figure 2 2 1 Parts drawing K60 stationary box rotator ...

Page 12: ...es and bolts 4 Subsequently check that the hydraulic hoses and electric cables can move freely and check that the system is not leaking oil 5 Check the correct operation of the stationary rotator by operating the hydraulic functions The WIFO stationary box rotator is now ready for use Attach the hydraulic hose to a suitable hydraulic installation with a maximum pressure of 15 Mpa 150 bar The maxim...

Page 13: ... protection plate 7 Slide 25 Ultrasonic sensor bracket 8 Adjusting beam slide 26 Ultrasonic sensor holder 9 Valve tube 27 Dosing plate 10 Rotating frame pin 28 Ultrasonic sensor 11 Lower cylinder pin 29 Walk in protection 12 Upper cylinder pin 30 Limit switch 13 Stop 31 Limit switch adjusting strip 14 Rubber stop 32 Adjusting strip holder 15 Fixed frame bump rubber 33 Remote control 16 Transport h...

Page 14: ... of controls Manual control is of course still possible in addition to automatic mode In this format the generator is mounted on the K60 itself and can be switched on using the main switch on the control cabinet The entire unit is protected by means of an emergency stop located on the same control cabinet The sides of the K60 are also enclosed to prevent anyone entering from the side A photoelectr...

Page 15: ... on the reset Em stop 7 key on the remote control lamp switched off light will go out 7 Set the selector switch on the control cabinet to automatic 2 A selection must now be made between automatic or manual operation and the following actions must be taken Automatic mode 8 Drive into the K60 AKB with a full box 9 Now press on the start outward 8 key on the remote control or on the raise 3 key on t...

Page 16: ...n is reached 10 If the stop return 6 key on the remote control or the lower 4 key on the control cabinet is pressed the stationary box rotator will return to its start position 11 Exchange the empty box for a full one and repeat the previous actions The WIFO stationary box rotator is now ready for use 1 2 3 4 5 6 7 8 Figure 2 3 3 K60 AKB control cabinet and remote control keys Where the K60 AKB is...

Page 17: ...ergency stop on control cabinet 2 3 5 Emergency stop on the remote control 2 3 6 Emergency stop on the remote control receiver 2 3 7 Walk in protection Walk in protection is not active when the K60 AKB is fully tipped to the rear to allow boxes to be exchanged without difficulty 2 4 Replacement components Type Accessoriers Component number K60 Supply and offtake hoses HYLR500031WP Supply offtake h...

Page 18: ...read the instruction manual prior to any maintenance to the machine Turn off the engine and remove the key from the ignition while maintenance is carried out on the machine This sticker shows the position of a grease nipple on the machine Lubricate the machine after every 10 working hours Recommended lubricants include SAE 30 oil and Grade 2 lithium based grease The level of the hydraulic fluid mu...

Page 19: ...t put the stationary box rotator into its rest position and depress the emergency stop button to prevent any unintended movements Leave the main switch on Remove the black cover cap from the sensor tube to gain access to the adjusting screw You can now gauge the current setting by holding a hand in front of the sensor The lamp to the rear of the sensor will illuminate at the moment the sensor dete...

Page 20: ...box When the box rotator reaches the upper limit switch after a number of cycles the control system will pause for 7 0 seconds to allow the box to flow completely empty and then tip back Modifying the set time units 1 Place the K60 AKB in its rest position 2 Turn off the main switch 3 Disconnect the box rotator from the mains supply by withdrawing the plug 4 Open the control cabinet by removing th...

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Page 24: ...ingen van de Machinerichtlijn Richtlijn 2006 42 EG zoals laatstelijk gewijzigd en de nationale wetgeving ter uitvoering van deze richtlijn Is in conformity with the provisions of the Machine Directive Directive 2006 43 EC as amended and with national implementing legislation Konform ist min den einschlägigen Bestimmungen der EG Maschinerichtlinie EG Richtlinie 2006 42 EG inclusive deren Änderunge ...