Wilbur Curtis Primo Cappuccino PCGT3, User Manual

Page 1: ...Primo Cappuccino 3 Station Dispensing System USER GUIDE READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine ø øø ø ø 1 5 30 5 07 3 SFW ...

Page 2: ...XDO 9ROWDJH 3 OOXVWUDWHG 3DUWV 5HFRPPHQGHG 3DUWV 7DQN VVHPEO SRUW 3 OHFWULFDO 6FKHPDWLFV 6 7URXEOHVKRRWLQJ XLGH HQHUDO 7 7URXEOHVKRRWLQJ XLGH XPS 9DOYH DOLEUDWLRQ 7 UURU RGHV 3URGXFW DUUDQW 3 Contact Information Wilbur Curtis Co Inc 6913 Acco Street Montebello CA 90640 US Phone 323 837 2300 Toll Free 800 421 6150 Email csrassistance wilburcurtis com Web www wilburcurtis com PS UIF MBUFTU TQFDJmDBU...

Page 3: ...r 1 PH 120 V 15 0 A 1 x 1600 W 2W G 1800 W 50 60 Hz 5 4 gal hr 20 4 l hr 3 7 3 Station pre set dispense 1 PH 120 V 15 0 A 1 x 1600 W 2W G 1800 W 50 60 Hz 5 4 gal hr 20 4 l hr 3 7 3 Station with hot water faucet 1 PH 120 V 15 0 A 1 x 1600 W 2W G 1800 W 50 60 Hz 5 4 gal hr 20 4 l hr 3 7 3 Station iced coffee 1 PH 120 V 15 0 A 1 x 1600 W 2W G 1800 W 50 60 Hz 5 4 gal hr 20 4 l hr 3257 3 7 3 Station ex...

Page 4: ...ive maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside Keep hands arms and other items away from hot surfaces of the unit during operation Clean the appliance and any dispensers completely CFGPSF VTJOH UIFN GPS UIF mSTU UJNF BDDPSEJOH UP the CLEANING IN...

Page 5: ...CZ QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved IJMESFO VOEFS UIF BHF PG ZFBST TIPVME CF TVQFSWJTFE UP FOTVSF UIFZ EP OPU QMBZ XJUI UIF BQQMJBODF If the power cord is ever damaged it must be replaced...

Page 6: ...CATIONS section for the correct size The water line should also be capable of being DPOUSPMMFE CZ B TIVU PGG WBMWF P OPU DPOOFDU UIF XBUFS MJOF UP B TBEEMF WBMWF PS OFFEMF WBMWF 4 OUFSOBUJPOBM SFRVJSFT UIF GPMMPXJOH XBUFS DPOOFDUJPO 1 RVJDL EJTDPOOFDU PS BEEJUJPOBM DPJMFE UVCJOH BU MFBTU UXP UJNFT UIF EFQUI PG UIF appliance JT SFRVJSFE TP UIBU JU DBO CF NPWFE GPS DMFBOJOH VOEFSOFBUI 2 5IJT FRVJQNF...

Page 7: ...between the C and N terminals on the terminal block 6 Loosen the strain relief on the back panel 7 Disconnect the 120 Volt power cable from the terminal block and pull the cable out through the back 8 Feed the end of the 220 240 Volt power cable through the strain relief into the unit 9 Connect the wires on the power cable to the terminal block inside 10 Tighten the strain relief and replace the s...

Page 8: ... factory set PQFSBUJOH UFNQFSBUVSF 8IFO UIF XBUFS IBT IFBUFE Ready to Dispense should be on the display 17 If the unit is equipped with a hot water faucet before VTJOH UIF VOJU GPS UIF mSTU UJNF EJTQFOTF PVODFT PG hot water from the hot water faucet to help purge air from the tubing inside the unit 18 Dispense at least 12 ounces from each spout to purge any remaining air from the tubing See OPERAT...

Page 9: ... the spout GPS UIF EFTJSFE nBWPS G UIF dispenser is set for iced DPGGFF mMM UIF DVQ XJUI JDF mSTU Preset Dispense Models 5 Push and release the dispensing button for the EFTJSFE nBWPS BOE DVQ size Remove the cup when QSPEVDU TUPQT nPXJOH The unit should be ON POmSN UIJT BU UIF SFBS UPHHMF switch Ready to Dispense should be on the display Manual Dispense Models 6 Push and hold the dispensing CVUUPO...

Page 10: ...PO BOE XJMM EBNBHF UIF mOJTIFT USE OF THESE PRODUCTS WILL VOID THE WARRANTY CLEANING INSTRUCTIONS CI19 Cleaning the Exterior Daily Spout Cleaning Every 3 or 4 Hours 41 5 41 4 3 4536 5 0 4 WARNING DO NOT immerse the dispenser in water or any other liquid The dispenser should be OFF 5VSO UIF CSFXFS PGG CZ nJQQJOH UIF SFBS UPHHMF switch to the OFF position 1 8JQF UIF FYUFSJPS EJTQFOTFS TVSGBDFT XJUI ...

Page 11: ...e 3 sink method Wash in a mild solution of warm water and dishwashing detergent rinse in warm clean water and sanitize in a commercial sanitizer suitable for food grade applications Sanitize according to the directions on the package Air dry all parts 7 Clean the motor shaft with a cloth and mild detergent before removing the mounting plate 8 Twist the mounting plate clockwise and pull it off of t...

Page 12: ...Manual Dispense Å Select Æ Dispense By Time Å Select Æ Temperature Å Select Æ Powder Ratio Å Select Æ Dispense Odom Å Select Æ Dispense Total Å Select Æ Service Call Å Select Æ Banner Name Å Select Æ Valve Calibrate Å Select Æ Model Select Å Select Æ Exit Å Select Æ Language Å Select Æ 1 5 130 3 6 ø IMPORTANT All programming functions are performed with the three center buttons The symbols below t...

Page 13: ...to access Press Ż or Ź to choose the desired temperature Then press to set and exit Press Ź to continue to the next menu Powder Ratio sets the ratio of product powder dispensed The higher the powder ratio the richer the product dispensed The factory EFGBVMU TFUUJOH JT 5IF SBOHF JT GSPN IPU XBUFS UP HSBNT QFS 1SFTT to access Press the PUSH button for the desired station Press Ż or Ź to increase or ...

Page 14: ...rated See Dump Valve Calibration in the Troubleshooting Section for the complete dump valve calibration procedure Press to access The bottom portion of the display will read Select Station Place an empty measuring cup under the dispensing spout for the valve to be calibrated Press the PUSH button above the DVQ 8BUFS XJMM EJTQFOTF GPS TFDPOET 1SFTT UP NFBTVSF nPX SBUF GPS B EJGGFSFOU WBMWF PS QSFTT...

Page 15: ...RAWINGS RD46 PCGT3 PCGT3 ROUGH IN DRAWING 061319B 14 25in 36 2cm 8 38in 1 21 3cm 1 CUPCLEARANCE 2 DISPENCEBUTTONHEIGHT 13 94in 2 35 5cm 34 78in 88 3cm 23 72in 60 2cm 24 54in 62 3cm 44 07in 111 9cm LIFTDOOR MODELS ...

Page 16: ...22519B 8 10 2 19C 2 14 13 19B 15 14 11 4 13 15 16 17 22 23 14 PCGT3300 PCGT3 PCGT3DV PCGT3800 PCGT3700 PCGT3900 PCGT3E MISCELLANEOUS 14 7 2 1A 1B 1D 20 10 21 19A 1C 20 8 8 6A 6B 6C 6D 9A 9B 9A 5 16 6A 6A 3A 3B 3C 3A 3A 12 PCGT3 Door Assemblies Exploded View 7 21 7 20 9A 21 ...

Page 17: ...SSY LED 120V 9W CAFEPC s Recommended Parts to Stock ITEM PART DESCRIPTION 8 CA 11011 2 4 6 WINDOW FRONT CLEAR PCGT 3 UNITS BUILT BEFORE 08 01 11 9A WC 7781 2 3 5 6 7 CONTROL MODULE UCM 120V PCGTs 9B WC 7954 CONTROL MODULE UCM 120V EXPR PCGT3 PRESET DISPENSE 10 CA 11351 2 4 5 6 7 LATCH ASSY DOOR SIDE MOUNT PCGT S CAFEPC S SD2 S 11 CA 10443 BUMPER BUTTON BLACK 12 WC 39350 02 LABEL PANEL FLAVOR PCGT ...

Page 18: ...ILLUSTRATED PARTS LIST IP75 PCGT3 ILLUSTRATED PARTS RECOMMENDED PARTS 022519B 2 11A 4 5A 5B 6A 6B 11B 1A 1B 7 10 8 13 12 9 3A 3B PCGT3 Exterior Exploded View Door assemblies see previous pages ...

Page 19: ...C 1231 1027 CORD 2 5 mm 90ºC 36A 450 750 V STRIPPED W FERRULES ONE END ITEM PART DESCRIPTION 6 WC 1200 CORD 14 3 SJTO 6 BLK W PLUG Recommended Parts to Stock ITEM PART DESCRIPTION 7 WC 3503 LEG 3 8 16 STUD SCREW BUMPER 8 WC 68160 SCREEN DRIP TRAY PCGT3 9 CA 1160 DRIP TRAY PLASTIC PCGT3 10 WC 3518 LEG GLIDE 3 8 16 STUD SCREW 11A WC 14081 3 4 5 6 7 CORD GRIP 7 8 O D 11B WC 14122 CORD GRIP 3 4 FOR ME...

Page 20: ...5 6 8 7 23 37 38 13 PCGT3 Interior Components Exploded View 11 25 12 26 28 30 31 19A 19B 22 29 3A 3B 3C 2 32 33 10 34 27 21 1 39 36 24 9 17 35A 35B 20 14 Water tanks assemblies See section IP76 for single voltage models See section IP77 for dual voltage models See section IP80 for export models 18 ...

Page 21: ... SCREWS INSTRUCTIONS 22 WC 66043 CANISTER TRAY ASSY PLASTIC PC GT3 23 WC 37123 KIT FAN EXTRACT 120V 29 CFM BRACKET 24 WC 58121 COVER DUMP VALVE PCGT 3 25 CA 1095 CONNECTOR ORIFICE WATER PLASTIC 26 CA 1011 05 P BULKHEAD WATER FITTING PCGT S 27 WC 43791 RING MOTOR SHAFT PLASTIC PC S 28 CA 1005 03 P STEAM TRAP PC CK HC 29 CA 1009 03 P BOWL MIXING PC CK HC 30 CA 1006 06 P CHAMBER WHIPPER OFFSET PCGT S...

Page 22: ...240 VAC 25A 220 DEG F MAX 9 WC 880E VALVE DUMP 120V 12W PC S 10 WC 37266 KIT FITTING TANK OVERFLOW 11 WC 2627 BUSHING CONICAL 583ID X 945 OD 886LG 12mm GEN USE 12 WC 37365 KIT FITTING TANK INLET 13 WC 2630 BUSHING CONICAL BLIND GEN USE CONFIGURATION TABLE MODEL ITEM 9 DUMP VALVES INSTALLED IN POSITIONS ITEM 11 CONICAL BUSHING INSTALLED IN POSITIONS ITEM 13 BLIND BUSHING INSTALLED IN POSITIONS EXPR...

Page 23: ...WC 37266 KIT FITTING TANK OVERFLOW 11 WC 2627 BUSHING CONICAL 583ID X 945 OD 886LG 12mm GEN USE 12 WC 37365 KIT FITTING TANK INLET 13 WC 2630 BUSHING CONICAL BLIND GEN USE 14 WC 43055 GUARD SHOCK RESET THERMOSTAT WC 522 CONFIGURATION TABLE MODEL ITEM 9 DUMP VALVES INSTALLED IN POSITIONS ITEM 11 CONICAL BUSHING INSTALLED IN POSITIONS ITEM 13 BLIND BUSHING INSTALLED IN POSITIONS PCGT3DV 1 2 3 1 2 3 ...

Page 24: ...NG CONICAL 583ID X 945 OD 886LG 12mm GEN USE 12 WC 37365 KIT FITTING TANK INLET 13 WC 2630 BUSHING CONICAL BLIND GEN USE 14 WC 43055 GUARD SHOCK RESET THERMOSTAT WC 522 WC 54126 31 Tank Assembly Export 10 4A 11a 7 6 14 5 2 3 8 ø5 44 6453 5 1 354 3 0 1 354 061219C WC 54126 31 Tank Assembly Parts List 1 12 8 CONFIGURATION TABLE MODEL ITEM 9 DUMP VALVES INSTALLED IN POSITIONS ITEM 11 CONICAL BUSHING ...

Page 25: ...ELECTRICAL SCHEMATICS ES84 1 5 53 4 5 4 ø Domestic 120 Volt Single Voltage Models ...

Page 26: ...M DATA GROUND 11 Vdd 12Vdc 12 Vss Logic Common UPM Pin Assignments 12 Pin Connector 1 UCM DATA 2 UCM DATA GROUND 3 Vss Logic Common 4 Vdd 5Vdc 5 120Vac NEUTRAL 6 NOT USED 7 NOT USED 8 120Vac HOT UCM Pin Assignments 8 Pin Connector Model Voltage V Amps A WaƩs W Hertz Hz of Conductor Wires Phase of Tank Elements Tank Element RaƟng W V PCGT3Ex PCGT3E900 V 0 2 2 W 0 0 5 2 0 0 7 2 2 2 1 5 5 0 E 3 T G C...

Page 27: ... DATA GROUND 11 Vdd 12Vdc 12 Vss Logic Common UPM Pin Assignments 12 Pin Connector 1 UCM DATA 2 UCM DATA GROUND 3 Vss Logic Common 4 Vdd 5Vdc 5 120Vac NEUTRAL 6 NOT USED 7 NOT USED 8 120Vac HOT UCM Pin Assignments 8 Pin Connector Model Voltage V Amps A WaƩs W Hertz Hz of Conductor Wires Phase of Tank Elements Tank Element RaƟng W V PCGT3Ex PCGT3E900 V 0 2 2 W 0 0 5 2 0 0 7 2 2 2 1 5 5 0 E 3 T G C ...

Page 28: ... 0 0 3 5 4 1 0 2 2 0 2 1 V 0 2 1 W 0 0 6 1 1 2 0 6 0 5 0 0 8 1 0 5 1 0 2 1 V 0 2 1 W 0 0 6 1 2 3 0 6 0 5 0 5 6 3 0 6 1 0 4 2 0 2 1 V 0 2 1 W 0 5 1 1 1 2 0 6 0 5 0 0 5 1 5 2 1 0 2 1 V 0 2 1 W 0 5 1 1 2 3 0 6 0 5 0 0 4 2 9 0 1 0 2 2 0 2 1 V 0 2 1 W 0 5 1 1 1 2 0 6 0 5 0 0 5 1 5 2 1 0 2 1 V 0 2 1 W 0 5 1 1 2 3 0 6 0 5 0 5 8 2 0 2 1 0 4 2 0 2 1 ELECTRICAL RATING TABLE PCGT3DVxx PCGT3DVCxx 1 1 1 1 1 1 ...

Page 29: ...BUF DPWFS T SFNPWFE UP BMMPX BDDFTT UP UIF WBMWF 3 3VO B EJTQFOTF DZDMF XIJMF NPOJUPSJOH UIF WPMUBHF BU UIF WBMWF DPJM UFSNJOBMT G WPMUBHF JT QSFTFOU PO UIF UFSNJOBMT ZPV TIPVME IFBS UIF WBMWF DMJDL PQFO DMPTFE BU UIF NPNFOU QPXFS JT BQQMJFE PS SFNPWFE GSPN UIF UFSNJOBMT 5IF JOMFU WBMWF TIPVME PQFO BOZ UJNF UIF XBUFS UBOL JT OPU GVMM G UIF WBMWF EPFT OPU PQFO SFQMBDF UIF WBMWF G WPMUBHF JT OPU EFU...

Page 30: ...OH JT 0 SFQMBDF UIF 61 Water Too Hot Boiling or Excessive Steaming G Over Temp Sensor or Ready to Dispens BQQFBST PO UIF EJTQMBZ BOE UIF XBUFS JT UPP IPU HP UP Over Temp Sensor Error Message 2 G UIF EJTQMBZ SFBET Heating DPOTUBOUMZ mSTU DIFDL UP NBLF TVSF UIBU UIF UFNQFSBUVSF TFOTPS JT BUUBDIFE UJHIUMZ UP UIF UBOL BOE UIBU IFBU TJOL DPNQPVOE XBT VTFE QSPQFSMZ NPVOUFE TFOTPS TIPVME IBWF B SFTJTUBOD...

Page 31: ... BOE 0 G XBUFS DPOUJOVFT UP nPX XIFO UIF TXJUDI JT JO CPUI QPTJUJPOT SFQMBDF UIF JOMFU WBMWF 2 G XBUFS TUPQT nPXJOH UP UIF XBUFS UBOL XIFO UIF UPHHMF TXJUDI JT UVSOFE 0 BOE DPOUJOVFT XIFO UIF TXJUDI JT UVSOFE CBDL 0 SFNPWF UIF PSBOHF XJSF GSPN UIF XBUFS QSPCF PO UIF UBOL 8IJMF QPXFS JT 0 TIPSU UIF FOE PG UIF PSBOHF XJSF UP UIF NFUBM TVSGBDF PO UIF PVUTJEF PG UIF UBOL G UIF XBUFS UBOL TUPQT mMMJOH ...

Page 32: ...TXJUDI PO UIF CBDL JT 0 BOE UVSOT PGG XIFO UIF TXJUDI JT 0 SFQMBDF UIF VOJWFSTBM QPXFS NPEVMF 61 No Water Flows From the Spout While Dispensing Appears on the Display POEJUJPO 8IJQQFS NPUPS SVOT BOE QPXEFS DPNFT PVU PG UIF TQPVU CVU OP XBUFS IFDL UP TFF JG QPXFS JT CFJOH TVQQMJFE UP UIF BTTPDJBUFE EVNQ WBMWF XIFO UIF EJTQFOTF CVUUPO JT QVTIFE G QPXFS JT CFJOH TVQQMJFE CVU UIFSF JT OP XBUFS nPX SFQ...

Page 33: ...spond at all When Dispense Button is Pushed G Dispensing BQQFBST PO UIF EJTQMBZ DIFDL GPS GBVMUZ XJSJOH BOE DPOOFDUJPOT CFUXFFO UIF VOJWFSTBM DPOUSPM NPEVMF 6 BOE UIF VOJWFSTBM QPXFS NPEVMF 61 G UIF XJSJOH JT 0 CVU 05 IBQQFOT XIFO Dispensing BQQFBST PO UIF EJTQMBZ TVTQFDU UIF 6 PS UIF 61 2 G Dispensing EPFT OPU BQQFBS PO UIF EJTQMBZ DIFDL GPS B GBVMUZ NFNCSBOF QBOFM PS TNBSU NFNCSBOF FODPEFS JG BQ...

Page 34: ...teps that follow 4 0QFO UIF EPPS PO UIF GSPOU PG UIF VOJU 6TJOH B NN IFY XSFODI UVSO UIF BEKVTUNFOU TDSFX PO UIF GSPOU PG UIF WBMWF POF IBMG UVSO 5VSO DPVOUFSDMPDLXJTF UP JODSFBTF UIF nPX SBUF PS DMPDLXJTF UP EFDSFBTF 5 MPTF UIF EPPS BOE SFDIFDL UIF nPX SBUF G UIF nPX SBUF JT P P BY JO TFDPOET SFQMBDF UIF EVNQ WBMWF DPWFS BOE DBOJTUFST G UIF nPX SBUF JT TUJMM PVU PG DBMJCSBUJPO SFQFBU TUFQT BOE VO...

Page 35: ... 8 0 DQG WKH XQLYHUVDO SRZHU PRGXOH UHDN LQ WKH FRPPXQLFDWLRQ ZLUHV EHWZHHQ WKH WZR FRQWURO ERDUGV System Fault Messages An error message will appear on the screen in the event of a malfunction under the following conditions 1 8BUFS MFWFM PWFSnPX 5IJT FSSPS JOEJDBUFT UIBU FJUIFS UIFSF JT OPU FOPVHI JODPNJOH XBUFS nPX QSFTTVSF PS B XBUFS PWFSnPX DPOEJUJPO VOJU XJMM TUPQ GVODUJPOJOH 2 SFBL JO UFNQFS...

Page 36: ...er installation of equipment This equipment must be installed by a professional technician and must comply with all local elec trical mechanical and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply 7KLV LQFOXGHV EXW LV QRW OLPLWHG WR H FHVVLYH RU ORZ ZDWHU SUHVVXUH DQG LQDGHTXDWH RU ÀXFWXDWLQJ Z...