Wilden PRO-FLO P1500, Engineering, Operation & Maintenance

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE P1500 Bolted Plastic Pump WIL 11160 E 09 Where InnovationFlows...

Page 2: ...tion 5 Performance 8 P1500 Plastic Reduced Stroke PTFE Fitted 8 P1500 Plastic Full Stroke PTFE Fitted 8 Suction Lift Curves 9 Section 6 Suggested Installation Operation 10 Maintenance and Troubleshoot...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...parking occurs fire or explosion could result Pump valves and containers must be properly grounded when handling flammable fluids and whenever discharge of static electricity is a hazard NOTE Do not e...

Page 5: ...Most Elastomeric materials use colored dots for identification NOTE Not all models are available with all material options P1500 ADVANCED PLASTIC 76 mm 3 Pump Maximum Flow Rate 878 lpm 232 gpm Section...

Page 6: ...nd manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump di...

Page 7: ...IA 0 6 DIA N 150 5 9 FLANGES DIN mm ANSI inch P 160 DIA 6 0 DIA R 191 DIA 7 5 DIA S 18 DIA 0 8 DIA LW0404 REV A DIMENSIONS ITEM METRIC mm STANDARD inch A 914 36 0 B 160 6 3 C 694 27 3 D 1278 50 3 E 18...

Page 8: ...formance pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P1500 PLASTIC FULL STROKE PTFE FITTED ShipWeight Polypropylene 138 kg 305...

Page 9: ...g at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscos...

Page 10: ...alves should be used This valve allows trapped air between the valve and the pump to bleed off which improves pump performance Pumping volume can be estimated by counting the number of strokes per min...

Page 11: ...e volume and or pressure of the air supply to the pump An air regulator is used to regulate air pressure A needle valve is used to regulate volume Pump discharge rate can also be controlled by throttl...

Page 12: ...ve spool to be unable toshift 7 Remove plug from pilot spoolexhaust Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to allow thick material to flow into liqui...

Page 13: ...ss fluid The Wilden P1500 has a 76 mm 3 inlet and outlet and is designed for flows up to 878 lpm 232 gpm Its air distribution system is based on a revolutionary design which increases reliability and...

Page 14: ...intake manifold from liquid chambers and center section to expose intake valve balls and seats Inspect the ball cage area of manifold for excessive wear or damage Repeat Steps 4 6 NOTE Two people or...

Page 15: ...ich remains connected to the opposite side diaphragm assembly Figure 10b Repeat disassembly instructions for the opposite liquid chamber Inspect diaphragm assembly and shaft for signs of wear or chemi...

Page 16: ...nects the air supply to the center section Proprietary composite seals reduce the coefficient of friction and allow the P1500 to run lubefree Constructed of polypropylene the Pro Flo air distribution...

Page 17: ...etaining O rings on both sides of center section with O ring pick Step 7 Remove air chamber bolts with 3 4 hex socket Step 8 Remove pilot spool bushing from center block Step 9 Gently remove pilot spo...

Page 18: ...hamber Air Chamber 3 4 N m 32 ft lb Figure A NSTALLATION The following tools can be used to aid in the installation of the new seals Needle Nose Pliers Phillips Screwdriver Electrical Tape Wrap electr...

Page 19: ...WIL 11160 E 09 Wilden 19 Exploded View and Parts Listing P1500 PLASTIC AIR DISTRIBUTION SYSTEM EXPLODED VIEW Section 8...

Page 20: ...Gasket Air Valve 1 15 2615 52 15 2615 52 8 Nut Square 7 16 14 6 15 6506 03 15 6506 03 9 Center Block Assembly 2 1 15 3110 20 15 3110 20 10 Removable Pilot Sleeve Assembly 1 15 3882 99 15 3882 99 11 S...

Page 21: ...WIL 11160 E 09 Wilden 21 Exploded View and Parts Listing P1500 PLASTIC LIQUID PATH EXPLODED VIEW...

Page 22: ...55 15 1085 55 11 Ball Cage 4 15 5350 20 15 5350 21 15 5350 20 15 5350 21 12 Screw HH 3 4 10 x 8 3 8 24 15 6192 03 15 6192 03 15 6192 03 15 6192 03 13 Washer 3 4 812 x 1 750 x 095 48 15 6735 03 15 673...

Page 23: ...WIL 11160 E 09 Wilden 23 Notes...

Page 24: ...nd Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without...