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Page 16   WILKERSON 

OPERATIONS

In an effort to maximize warranty support and minimize confusion concerning the Wilkerson Refrigerated Air Dryer warranty policy,

the following is presented as a supplement to the standard Wilkerson warranty policy.

First, please note that Wilkerson is not necessarily responsible for labor costs associated with a warranted part. It has been

incorrectly assumed by many customers that Wilkerson would accept labor charges regardless of the claim submitted. This is not the
case as indicated by the following clarifications.

Problems such as plugged drains, burned out light bulbs, simple electrical trouble shooting, and minor adjustments will not be

covered under warranty. It is our intent to work with the customer over the phone to correct such minor problems. 

For example: It is not uncommon for a hot-gas bypass valve to drift slightly out of calibration over a period of time. This simple

adjustment can be performed by the customer under most circumstances. It requires no knowledge of refrigeration systems and will
be supported by telephone and written documentation. This not only saves the customer time but also educates them on this
common procedure so that it can be performed again when the dryer is

not  under warranty.

Naturally, customers will not be expected to perform major repairs such as replacing a compressor or installing a heat exchanger.

These tasks must be performed by a qualified technician. Along these lines, a customer may be asked to take ohm or amp readings
to determine if a compressor needs to be replaced. At this point, it is not necessary to write down every task a customer may be
asked to perform. These issues are better addressed on a case-by-case basis.

Now that the written warranty policy has been reviewed and some examples given, the next step is to review the correct way to file

a warranty claim. The following 

“Warranty Procedure” clearly outlines the obligations of Wilkerson Corporation and the procedure to

be followed when processing a warranty claim. 

WILKERSON REFRIGERATED AIR DRYER WARRANTY

Wilkerson products are warranted to be free from defects in material and workmanship, under proper use, installation, application and

maintenance in accordance with Wilkerson's written recommendations and specification for a period of one year from the date of shipment
from the factory (refrigerated dryers are warranted for 2 years). Wilkerson's obligation under this warrant is limited to, and the sole remedy
for any such defect shall be, the repair or replacement (at Wilkerson's option) of unaltered products returned to Wilkerson and proven to
have such defect, provided such defect is promptly reported to Wilkerson within said one-year period.

This is the only authorized Wilkerson warranty and is in lieu of all other express or implied warranties or representation, including any

implied warranties of merchantability or fitness, or of any other obligations on the part of Wilkerson.

Warranty claims must be submitted and shall be processed in accordance with Wilkerson's established warranty claim procedure. In no

event will Wilkerson be liable for business interruptions, loss of profits, personal injury, costs of delay or for any other special, indirect,
incidental or consequential losses, cost or damages.

NOTE: Routine maintenance and minor adjustments to Wilkerson refrigerated compressed air dryers are not covered under

this warranty. Prior to performing any possible warranty service or replacing a possible warranted part, Wilkerson must be
notified at (303) 761-7601. Failure to comply with this procedure will result in denial of warranty claim. Please fill in the Service
Information Sheet prior to calling Wilkerson.

Service Information Sheet
1. Dryer Model No. 

2. Dryer Serial No.

3. Date Installed and Started Up

4. Prefilter Model No(s). (if no prefilters are present, so indicate)

5. Nature Of Problem  

Summary of Contents for WRA-0250-2

Page 1: ...N NEVER OPERATE THIS DRYER ABOVE THE RATED OPERATING CONDITIONS OPERATION ABOVE SPECIFIED CONDITIONS WILL RESULT IN DECREASED PERFORMANCE POSSIBLE DAMAGE TO THE UNIT AND OR PERSONAL INJURY OWNER OPERA...

Page 2: ...ation Instructions and Start up Procedure Page 5 Preventive Maintenance Dryer Dimensions and Recommended Wilkerson Air Accessories Page 6 Compressed Air Circuit Page 7 Refrigeration Circuit Page 8 Con...

Page 3: ...t which comes in contact with dry treated compressed air will stay cleaner will not corrode and will last longer Rejection rates of your end products will drastically reduce when using dry treated air...

Page 4: ...quires dirt and oil free air then appropriate particulate or coalescing filtration is required Electric Drains 9 Proper drainage of accumulated liquids is essential to proper system operation Should l...

Page 5: ...4 1700 660 WRA 0300 2 300 230 60 1 2 5 12 7 64 14 9 1700 675 WRA 0300 3 300 230 60 3 2 5 7 7 49 9 9 1700 675 WRA 0300 4 300 460 60 3 2 5 3 9 24 5 0 1700 675 WRA 0400 2 400 230 60 1 3 2 17 2 95 19 4 1...

Page 6: ...R Start up Procedure NOTE THE DRYER HAS A REFRIGERANT CRANKCASE HEATER PRIOR TO INITIAL START UP THE CRANKCASE HEATER SHOULD BE ENERGIZED FOR 24 HOURS BEFORE TURNING ON THE DRYER POWER TO THE CRANKCAS...

Page 7: ...remove obstructions as required 5 Check separator receiver filter drains and strainers Check filter high differential pressure indicators and replace fouled elements as needed B Semi Annual Checklist...

Page 8: ...ntaminants are collected in a quiet zone at the bottom of the separator and are discharged through an automatic drain valve Our unique and highly efficient separator design combines centrifugal action...

Page 9: ...liquid refrigerant removes the heat from the compressed air by evaporation The hot gas bypass valve G controls the temperature of the evaporator by sensing low evaporator pressure and injecting hot d...

Page 10: ...eat exchanger surfaces in the aftercooler water or air cooled are the principal cause of high inlet air temperatures to dryer Check air compressor as well Lack of lubrication excessive wear compressor...

Page 11: ...ALL 87 685 000 7 Cover ALL ALL 63 685 000 8 Start Relay 230 60 1 WR 0250 0300 2 87 040 000 Single Phase Units Only 230 60 1 WR 0400 0500 2 87 041 000 9 Start Capacitor 230 60 1 WR 0250 2 87 056 000 Si...

Page 12: ...00 3 Hot Gas By Pass Valve ALL WR 0250 52 021 000 ALL WR 0300 52 021 000 ALL WR 0400 52 024 000 ALL WR 0500 52 024 000 REFRIGERATION COMPONENTS Item Description Voltage Model Number Part Number 4 Filt...

Page 13: ...embly ALL 14 138 000 2 Panel Back ALL 63 673 000 3 Panel Exhaust ALL 63 674 000 ALL WATER COOLED 63 091 000 4 Panel Inlet ALL AIR COOLED 63 672 000 5 Panel Front Left ALL 63 774 000 6 Panel Front Lowe...

Page 14: ...WILKERSON OPERATIONS Page 13 Wiring Diagram Air...

Page 15: ...Page 14 WILKERSON OPERATIONS Wiring Diagram Air...

Page 16: ...Residual liquid water in piping D Drain all drop legs and system points and allow time for dry air to purge system Problem Caused By Corrective Action III Liquid water in compressed air system caused...

Page 17: ...ct way to file a warranty claim The following Warranty Procedure clearly outlines the obligations of Wilkerson Corporation and the procedure to be followed when processing a warranty claim WILKERSON R...

Page 18: ...PRESSURES Inlet air temperature ___________________ F C Outlet air temperature _____________________ F C Inlet air pressure___________________psig bar Outlet air pressure _____________________psig bar...

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