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Introduction

 

 

 

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE 

 
All furnaces require a supply of oxygen for combustion. To assure 
this furnace receives the necessary oxygen, two free air openings  
of  at  least  one  square  inch  for  each  1,000  Btu/hr.  input  rating  of 
the furnace must be provided in the foundation of the house  (see 
figure  1).  Be  sure  these  openings  are  located  where  the  air  can 
flow to the furnace and is not likely to be blocked. 
 
This furnace is equipped with a temperature limit control that limits 
the  register  temperature  under  normal  conditions  of  operations. 
This  control  may  be  overridden  under  unusual  circumstances, 
such as extremely cold weather, to allow more heater output from 
this heater. A complete explanation of the operation of this control 
is  contained  in  the  "Operating  Your  Furnace"  section  of  these 
instructions. 
 
An  inspection  of  the  furnace  and  attached  systems  should  be 
performed  at  least  once  each  year  by  a  qualified  service 
technician. More frequent inspections are advisable if the furnace 
is  installed  or  operated  in  a  manner  that  might  cause  the 
accumulation  of  dust  or  dirt  in  the  furnace  or  the  failure  of 
component  parts  more  rapidly  than  would  normally  be  expected.  
Keep  all  combustible  materials,  gasoline  and  other  flammable 
liquids  or  vapors  away  from  this  furnace,  and  be  sure  that 
combustion and ventilation air openings supplying this furnace are 
kept clear at all times. 
  

Continued  safe  and  satisfactory  performance  of  this  furnace 
requires,  but  is  not  limited  to,  periodic  examination  of  the  vent 
system,  pilot  flame,  combustion  chamber,  liners  and  gas  supply 
lines  and  periodic  cleaning  of  the  burner  air  intake,  pilot  and 
control  areas. The  venting  system,  including  the  factory  provided 
draft  hood  and  all  other  parts  of  the  vent,  must  be  inspected 
periodically  for  indications  of  failure,  such  as  loose  joints,  rusting 
components  or  broken  parts.  Any  defective  or  damaged  part, 
which  does  not  provide  a  continuous  conduit  to  carry  the 
combustion  products to  the outside, must  be  replaced  before  the 
furnace  is  operated.  A  complete  description  of  the  venting 
requirements  is  contained  in  the  "Venting  and  Chimney 
Requirements" section of these instructions. 
 
This  furnace  is  designed  to  burn  only  the  type  of  gas  that  is 
indicated  on  the  rating  plate,  visible  on  the  bracket  directly 
beneath  the  floor  grille.  Do  not  attempt  to  use  this  furnace  with 
any other type gas.  If you are not sure what type gas is available 
in your locality, obtain this information from your local gas supply 
company. 
 
The pilot and control system of this furnace will automatically stop 
the gas flow to the pilot burner and main burner if the pilot flame is 
extinguished.  This system also generates the electricity required 
to  operate  the  thermostat  system.  Since  no  electrical  power  is 
required  from  any  other  source,  this  furnace  will  continue  to 
operate during a power outage. 

 

FIGURE 1    

Air Openings 

Summary of Contents for 4505621A

Page 1: ...ion adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or for additional information consult a qualified installer service agency or t...

Page 2: ...do not involve defective workmanship or materials DUTIES OF THE CONSUMER 1 The heating equipment must be installed by a qualified installer and operated in accordance with the installation and homeown...

Page 3: ...tallation 10 12 Operating Your Furnace 13 15 Start Up Procedure 13 Operating Instructions 14 15 How to Care for Your Furnace 16 Gas Conversion Kits 16 Repair Parts Parts Lists 17 18 Troubleshooting Ch...

Page 4: ...directly to the outdoors so that harmful gases will not collect inside the building Follow the venting instructions for your type of installation exactly Use only the type and size of vent pipe and fi...

Page 5: ...the standards set by the American National Standards Institute and the design has been certified by CSA as conforming to these standards Care has been taken to assure that your furnace will operate sa...

Page 6: ...openings supplying this furnace are kept clear at all times Continued safe and satisfactory performance of this furnace requires but is not limited to periodic examination of the vent system pilot fl...

Page 7: ...gh away from the furnace to prevent it from being heated directly by the furnace Select a location in the area most frequently used or best situated to control the temperature of the entire house Avoi...

Page 8: ...t is practical but if it is necessary to use one vent for two furnaces be sure the vent or chimney has an interior liner at least 6 inches in diameter 7 If two furnaces are connected to a chimney or v...

Page 9: ...atural gas and 10 0 inches for L P Gas If the furnace is equipped for L P Gas the gas tank must be provided with a regulator which will reduce the line pressure to the furnace to between 11 and 13 inc...

Page 10: ...nces 8 Remove the grille from the furnace 9 Lower the furnace into the floor opening until the flanges on the furnace cabinet rest on the floor 10 Fasten the furnace in place by driving nails through...

Page 11: ...ure 12 If the flame is not pulled into the draft hood the chimney is not providing sufficient draft This can allow hazardous gases to escape the vent system Find and correct the causes of this malfunc...

Page 12: ...Installing Your Furnace 12 FIGURE 9 Flame Adjustment FIGURE 10 Installation of Draft Hood FIGURE 11 Flame Pattern FIGURE 12 Performance Check...

Page 13: ...0 to 12 inches of water should be used for this measurement The manifold pressure must be measured with the burner and pilot operating Any major changes in flow must be made by changing the size of th...

Page 14: ...4 Wait five 5 minutes to clear out any gas then smell for gas including near the floor IF YOU SMELL GAS STOP Follow B In the safety information above If you don t smell gas go to the next step 5 Find...

Page 15: ...mit control if the furnace is in an area occupied by children or elderly persons who could fall on the furnace and be burned Burner Flame Characteristics Start the furnace and let it operate for at le...

Page 16: ...of the cabinet about one inch and then lift it out of the cabinet WARNING DANGER OF BODILY INJURY OR DEATH DO NOT OPERATE THE FURNACE WITH A BROKEN OR MISSING PILOT OBSERVATION DOOR If the control and...

Page 17: ...Replacement Parts Accessories 17 WILLIAMS GAS FIRED FLOOR FURNACE REPLACEMENT PARTS FOR 450 600 MODEL SERIES FLOOR FURNACE FOR PARTS LISTING SEE PAGE 18 USE ONLY MANUFACTURERS AUTHORIZED PARTS...

Page 18: ...NITOR P285500 P285500 P285500 P285500 9 SWITCH LIMIT P323031 P323031 P323031 P323031 10 KEY CONTROL P322445 P322445 P322445 P322445 11 ROD CONTROL 4A0037 4A0037 4A0037 4A0037 12 ROD LIGHTER P322431 P3...

Page 19: ...ow pressure Adjust pressure regulator 6 Failure to ignite A Main gas off Open manual valve B Defect in gas valve Replace C Defective thermostat Replace 7 Burner won t turn off A Poor thermostat locati...

Page 20: ...ctly a fire or explosion may result causing property damage personal injury or loss of life Williams Furnace Company 250 West Laurel Street Colton CA 92324 909 825 0993 FAX 909 824 8009 www wfc fc com...

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