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5

TROUBLESHOOTING GUIDE

The following information is intended as an aid in determining if problem exists. Cylinders should be repaired only by authorized 

William Service Center. For repair service, contact service center in your area.

Symptom

Possible Causes

Corrective Action

Erratic action

 • Air in system or pump cavitation.

 • External leakage in cylinder.

 • Cylinder sticking or binding.

 • Vent the system (refer to figure 2).

 • Contact service center.

 • Contact service center.

Cylinder will not extend, or 

respond to pressurized fluid

 • Overload condition.

 • Loose couplers.

 • Faulty couplers.

 • Improper valve position.

 • Oil level in pump is low.

 • Pump not operating.

 • Air-locked pump.

 • Remedy overload condition.

 • Tighten couplers.

 • Replace both female and male 

couplers.  

 • Close release valve or change valve 

position.

 • Fill and bleed the system.

 • Check pump’s operating instructions.

 • Prime pump per pump operating 

instructions.

Cylinder extend only partially

 • Oil level in pump is low.

 • Overload condition.

 • Cylinder is sticking or binding.

 • Fill and bleed the system.

 • Remedy overload condition.

 • Contact service center.

Cylinder move slower than normal

 • Loose connection or coupler.

 • Restricted hydraulic line or fitting.

 • Pump not working correctly.

 • Cylinder seals leaking.

 • Tighten connection or coupler.

 • Clean and replace if damaged. 

 • Check pump’s operating instructions.

 • Contact service center.

Cylinder responds to pressurized 

fluid, but system does not maintain 

pressure

 • Overload condition.

 • Pump or valve malfunctioning.

 • Cylinder seals leaking.

 • Remedy overload condition.

 • Check pump’s operating instructions.

 • Contact

 

service center.

Oil leaking from cylinder 

 • Worn or damaged seals.

 • Contact service center.

Cylinder will not retract or retracts 

slower than normal

 • Improper valve position. 

 • Malfunctioning coupler, damaged 

application.

 • Pump reservoir overfilled.

 • Cylinder damage internally.

 • Open release valve or change valve 

position.

 •

 Secure load by other means

Depressurize

 pump and hoses, 

remove application and replace 

coupler.

 •

 Secure load by other means

Depressurize

 pump and hoses, 

remove application, then drain fluid to 

proper level.

 • Contact service center.

Poor performance

 • Oil level in pump is low.

 • Air trapped in system.

 • Ensure proper oil level.

 • Vent the system (refer to figure 2).

Summary of Contents for 6CL10T01

Page 1: ...ACCOMPANY THE EQUIPMENT AT ALL TIMES This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible in...

Page 2: ...ulkheads The user ultimately must make the decision regarding suitability of the product for any given task and therefore accept responsibility for that decision Immediately after lifting loads must b...

Page 3: ...ssure must not exceed the pressure rating of the lowest rated component the system Install a pressure gauge or other load measuring instrument to monitor the operating pressure Burst hazard exists if...

Page 4: ...rs must be sealed with dust covers All hose connections must be free of dirt and grime Any equipment attached to the cylinder must be kept clean Figure 2 Illustration to bleed air from system Storage...

Page 5: ...ed the system Remedy overload condition Contact service center Cylinder move slower than normal Loose connection or coupler Restricted hydraulic line or fitting Pump not working correctly Cylinder sea...

Page 6: ...CL30T02 1 N A N A N A Cylinder Housing 1 2 H26 3 2248 100 H26 3 2248 100 H26 3 2875 103 Return Spring Assy 1 3 N A N A N A Plunger 1 4 Back up ring 1 5 O ring 1 6 Special Washer 1 7 644 1 0060 035 644...

Page 7: ...1 866 460 7995 REPAIR PARTS SHEET MODEL 6CL50T02 Item Part Number Description Qty 1 N A Cylinder 1 2 Dust seal 1 3 H24 5 1804 204 Upper bearing 1 4 N A Plunger 1 5 644 1 0100 105 Bolt 1 6 H26 4 0420 1...

Page 8: ...In the unlikely event that a Williams product fails due to material defect in workmanship you may contact J H Williams Tool Group for disposition In such cases the customer s sole and exclusive remed...

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