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PMP-098 

Oil Furnaces

 – 

Furnace Manual

 

12

 

 

11/13

 

1.13.1.

 

Humidifier (HUM) 

The 120 VAC HUM terminal on the electronic board of the blower is 
tied directly to terminal 8 of the 9-terminal connector of the electronic 
board. It supplies 120 VAC electric power when the burner is in 
operation. 
A 24 VAC signal can also be supplied from the W and C terminals 
on the blower electronic board to activate a switching relay. 
Also refer to the instructions supplied with the accessory. 

1.13.2.

 

Electronic Air Cleaner (EAC)  

The EAC terminal on the electronic board supplies 120 VAC when 
the blower is operating in the heating or air conditioning mode. This 
signal can be used to activate an electronic air cleaner that is not 
equipped with an air flow switch. If the cleaner is equipped with an 
air flow switch, the S terminal on the electronic board or one of the 
120 VAC terminal on the ECM electronic card can be used to 
provide a constant supply of 120 VAC. 
Also refer to the instructions supplied with the accessory. 

1.13.3.

 

Air Conditioner (or Heat Pump) 

An air conditioning coil may be installed on the supply air side 
ONLY. 

 

Poisonous carbon monoxide gas hazard. 
Install the evaporator coil on the supply side of the 
furnace ducting ONLY. 
An evaporator coil installed on the return air side 
of the ducting can cause condensation to form 
inside the heat exchanger, resulting in heat 
exchanger failure. This in turn, can result in death, 
bodily injury and/or property damage. 

A clearance of 15 cm (6") is required between the bottom of the coil 
drain pan and the top of the heat exchanger. If a heat pump is 
installed, a “dual-energy” thermostat, or other control is 
recommended, in order to prevent the simultaneous operation of the 
furnace and the heat pump. It also prevents a direct transition from 
heating by way of the heat pump to heating with oil. Refer to the 
thermostat instructions or those of another control used for the 
proper wiring. 

2.

 

OPERATION 

2.1.

 

START-UP 

Before starting up the unit, be sure to check that the following items 
are in compliance: 
1.  The electrical installation, the oil supply system, the venting 

system, combustion air supply and ventilation; 

2.  The blower access door is in place and the blower rail locking 

screws are well tightened; 

3.  The Blocked Vent Shut-Off (BVSO) is installed according to 

instructions (for chimney venting); 

4. 

The oil supply valve is open; 

5. 

The burner ‘’Reset’’ button is well pushed in or re-armed; 

6.  The preliminary air adjustments on the burner comply with the 

technical specifications in this manual; 

7.  The blower speed adjustments for heating and air conditioning 

are appropriate and according to the specifications in this 
manual; 

8. 

The blower start/stop delays are satisfactory; 

9.  The thermostat of the room is in the heating mode and is set 

higher than the ambient temperature. 

To start the unit, turn the main electrical switch on.  
 

2.2.

 

OPERATING SEQUENCE 

OIL HEATING MODE 

1. 

The W-R contact closes; 

2.  The burner motor starts up to pre-purge the combustion 

chamber for a period of 10 to 15 seconds. During that time a 
spark is established on the electrodes; 

3.  The solenoid valve opens and a flame is established. Shortly 

after, the electrodes cease to spark; 

4.  Then the blower runs up to full speed. The delay depends on 

the adjustments that were made on the electronic board, which 
controls the blower motor. Refer to Sections 1.11. and 1.12., as 
well as the CFM tables 12 and 13 for more details. 

5.  When the call for heat is satisfied, the solenoid valve closes, 

the flame goes out and the burner motor stops (after post purge 
delay, if applicable). 

6.  The blower stops shortly after the burner. The delay depends 

on the adjustments that were made on the electronic board that 
controls the blower. Refer to Sections 1.11. and 1.12., as well 
as the CFM tables 12 and 13 for more details. 

 

Note: A detailed operating sequence of the oil burner is 
outlined in the instructions provided with the burner. 

2.3.

 

CHECKS AND ADJUSTMENTS 

2.3.1.

 

Purging the oil line 

Open the bleed port screw and start the burner. Allow the oil to drain 
into a container for at least 10 seconds. The oil should flow 
absolutely free of white streaks or air bubbles to indicate that no air 
is being drawn into the suction side of the oil piping and pump. 
Slowly close and tighten the bleed screw. Once closed, the flame 
will light up. 

2.3.2.

 

Pressure adjustment 

The oil pressure must be adjusted according to Table 11 of this 
manual. An adjustment screw and a connection for a pressure 
gauge are located on the oil pump for that purpose. Also refer to the 
burner instruction manual. 

 

Summary of Contents for PMP-098

Page 1: ...antial property damage When calling or writing about the furnace Please indicate furnace model number and serial number from rating label You may list the serial number and model number in the space p...

Page 2: ...ows 20 Always connect and seal a return air duct to the furnace unless the furnace is located in a large space such as an unpartitioned basement Route the return air duct to an adjacent room if no ret...

Page 3: ...e minimum clearances from combustible material for each of the positions are specified in Table 1 If the furnace is installed in a basement or on a dirt floor in a crawl space for example it is recomm...

Page 4: ...ase HFB 101 can be used to ensure these clearances Refer to the instructions supplied with the base The burner must always be installed in the same manner regardless of the discharge position of the f...

Page 5: ...ore starting the burner for the first time adjust the air and turbulator settings to those listed in this manual Table 11 Once the burner becomes operational final adjustments will be required Refer t...

Page 6: ...led by a qualified service technician A positive pressure venting system Sealed Combustion System or Direct Vent must NOT use the BVSO Follow the instructions supplied with the venting system This dev...

Page 7: ...om the outside Follow the instructions provided with the burner the fresh air supply kit or the side wall venting kit 1 9 OIL TANK Fire and explosion hazard Use only approved heating type oil in this...

Page 8: ...k satisfactorily on either heating or cooling 1 10 1 2 Determine duct dimensions Table 3 page 9 and Table 4 page 10 provide typical round and rectangular duct sizes for rectangular and flat oval galva...

Page 9: ...7 7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 1...

Page 10: ...2 600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 1...

Page 11: ...same the RED wire must be moved to UNUSED LEADS on the electronic board and the jumper provided with the BLUE wire must be used between the HEAT and COOL terminals The blower start stop delays can be...

Page 12: ...lace and the blower rail locking screws are well tightened 3 The Blocked Vent Shut Off BVSO is installed according to instructions for chimney venting 4 The oil supply valve is open 5 The burner Reset...

Page 13: ...himney installation and 0 03 to 0 15 W C for direct vent installation A high pressure condition may be caused by excessive combustion air due to the air band being too wide open or a lack of flue draf...

Page 14: ...e unit the heat exchanger and combustion chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9...

Page 15: ...ecked not to exceed 85 F and the blower speed adjusted if necessary 19 Was the thermostat heat anticipator set per wiring diagram Furnace operation continued 20 Was the burner started and tested per b...

Page 16: ..._____________________________ Date installed ________________________ Installation instructions have been followed Checkout sequence has been performed Above information is certified to be correct Inf...

Page 17: ...d amps Minimum ampacity for wiring sizing Maximum fuse size amps Ship weight pounds PMP 098 DD 55 85 1 X 20 x 20 115 60 1 12 2 13 7 15 125 PMP 098 VS 55 85 1 X 20 x 20 115 60 1 10 3 12 2 15 125 0 25 W...

Page 18: ...van Pump pressure PSIG Head Low firing rate baffle Burner tube insertion length Inch ATC Head Air setting 70 000 0 50 86 1 0 40 60W 155 Yes 32229 2 0 84 000 0 60 85 4 0 50 60W 145 Yes 32229 2 5 98 000...

Page 19: ...air adjustment Head Air 70 000 0 50 86 2 0 50 60H 100 0 50 13 84 000 0 60 85 4 0 50 60H 150 0 50 23 98 000 0 70 83 8 0 55 60H 165 60 65 30 70 000 0 50 86 2 0 50 60H 100 0 50 13 84 000 0 60 85 4 0 50...

Page 20: ...me Off Delay CFM Level Time A 1 OFF 2 OFF 0 75 13 45 sec 19 30 sec 38 3 min B 1 ON 2 OFF 0 65 13 45 sec 19 60 sec 38 3 min C 1 OFF 2 ON 0 50 13 60 sec 13 60 sec 38 3 min D 1 ON 2 ON All 13 30 sec 100...

Page 21: ...PMP 098 Oil Furnaces Furnace Manual 11 13 21 5 DIMENSIONS AND RATINGS continued Figure 12 Wiring diagram 4 speed motor PSC...

Page 22: ...PMP 098 Oil Furnaces Furnace Manual 22 11 13 5 DIMENSIONS AND RATINGS continued Figure 13 Wiring diagram variable speed motor ECM...

Page 23: ...PMP 098 Oil Furnaces Furnace Manual 11 13 23 6 Components and replacement parts Figure 14 Parts list with 4 speed motor PSC B50122A...

Page 24: ...or and capacitor included 27 B03470 FLOOR 28 B03298 01 FILTER RACK FRAME 29 B03426 04 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 30 B03299 01 FILTER RACK ACCESS 31 B03450 02 LATERAL...

Page 25: ...PMP 098 Oil Furnaces Furnace Manual 11 13 25 6 Components and replacement parts continued Figure 15 Parts list with variable speed motor ECM B50123A...

Page 26: ...wer motor and capacitor included 26 B03470 FLOOR 27 B03298 01 FILTER RACK FRAME 28 B03426 02 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 29 B03299 01 FILTER RACK ACCESS 30 B03450 02...

Page 27: ...f the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NE...

Page 28: ...PMP 098 Oil Furnaces Furnace Manual X40204 Rev B 11 13...

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