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SCH & SCL

 

Oil Furnaces

 – 

Furnace Manual

 

670-000-006-1007  

 

5

 

Connect fuel oil piping 

 

 

General oil piping requirements 

  Location and installation of oil tanks, oil piping and burners 

must follow: 

  NFPA 31, Standard for the Installation of Oil-Burning 

Equipment. 

  In Canada, CSA B139, Installation of Oil-Burning 

Equipment. 

 

Local codes and regulations. 

 

Information provided with burner and fuel pump. 

  If any part of fuel oil tank is above level of burner, an anti-

siphon device must be used to prevent flow of oil in case of 
oil line break. 

 

Support oil lines as required by codes. 

 

Make tank connections with swing joints or copper tubing to 
prevent breaking in case the tank settles. Make swing joints 
so they will tighten as tank settles. Non-hardening pipe joint 
compounds should be used on all threads. 

 

Do not use Teflon tape as an oil pipe sealant. It 
can cause valves to fail, creating hazards. Use 
only flare fittings. Do not use compression fittings. 
Failure to comply could result in severe personal 
injury, death or substantial property damage from 
oil leakage and/or fire hazard. 

 

  Underground pipe must be run in a casing to prevent oil 

leaking into ground or under floor. Check local codes for 
information. 

 
 

 

Oil piping connection at burner 

 

Connect oil line to burner using a flare fitting. 

 

Use of any connection other than a flare fitting at 
the oil connection to the burner could result in a 
fuel oil leak, with the potential for severe personal 
injury, death or substantial property damage. 

 

  See local codes for appropriate arrangement and piping of 

filter, control valves, etc. connecting to oil tank. 

  Refer to burner manual for oil system requirements. Verify 

that suction lift does not exceed stated limit. Where lift 
exceeds limit for a one-pipe system, use a two-pipe system 
as directed in burner manual. 

 

Electric shock hazard. Can cause severe 
personal injury or death if power source, including 
service switch on furnace, is not disconnected 
before installing or servicing. 

6

 

Wire furnace & burner 

 

Wire burner 

The burner harness is factory-wired to the furnace at the factory. 
Plug the burner harness into the mating burner connector to wire 
the burner. Refer to the wiring diagram on pages 16 and 17 for 
further information. 
 
 

Install and wire thermostat / shut-off 
system 

Mount the room thermostat on an interior wall in the natural 
circulating path of room air. Do not locate the thermostat so it is 
exposed to cold air infiltration, drafts from windows or doors, air 
currents from supply or return air registers, behind obstructions, 
on a shelf, in a closet, or in a corner. 

Ensure that the thermostat will not be exposed to heat from a 
nearby fireplace, radio, television, lamp or rays from the sun. Do 
not mount the thermostat on a wall over a supply or return duct, 
chimney or vent. 

WARNING 

Wire thermostat to the vent terminal pressure switch and to the 
furnace electrical box (refer to wiring diagram). Set thermostat 
anticipator as shown on wiring diagrams on pages 16 and 17. 
 
 

Connect power wiring 

All wiring must conform to: 

  National Electrical Code, ANSI/NFPA 70, latest edition and 

any additional national, state or local codes. 

  In Canada, CSA C22.1 Canadian Electrical Code Part One 

and any local codes. 

  Wiring must be N.E.C. Class 1. If original wire as supplied 

with furnace must be replaced, type 105° C wire or equivalent 
must be used. Supply wiring to furnace must be sized for the 
load required (see Section 12). 

 

Provide electrical ground at furnace as required by codes. 

Connect 120 VAC/60 Hertz, single phase separate electrical line 
from the main house panel to the power leads in the furnace 
electrical box as shown on wiring diagram, pages 12, 13, 14 and 
15. Provide a fused disconnect in the power wiring, following all 
local codes. 

Ensure the wire size and type are adequate for the electrical load 
(see Section 12 and furnace nameplate for value). 
 
 

Limit control 

The furnace is equipped with a fan switch/limit control. This 
control limits the air leaving the heat exchanger to 200° F or less. 
The fan switch continues fan operation until the air drops to a 
preset temperature. For most installations, set the blower ON 
setting at 110° F and blower OFF setting at 90° F. If a longer cool 
down period is desired, lower the OFF setting. 
 

WARNING 

WARNING 

15 

Summary of Contents for SCH High Boy

Page 1: ...against the transportation company by the consignee Do not store or use gasoline or other flammable liquids or vapors near this furnace or any other appliance Ventilate house while operating furnace f...

Page 2: ...mixture of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation 18 Do not block flow of combustion or ventilation air to furnace Do not block or obstruct th...

Page 3: ...ccessibility NOTICE NOTICE Flooring and foundation Flooring SCH SCL furnaces are approved for installation on combustible flooring but must never be installed on carpeting Do not install furnace on ca...

Page 4: ...nd flue gas outlet of a direct vent appliance shall terminate at least 1 ft 0 3 m from the soffit of the roof of the structure and at least 3 ft 0 9 m from an inside corner of an L shaped structure Th...

Page 5: ...m and air conditioning evaporator coil if used must not exceed 0 5 inch water column Openings in walls floor continued See suggested duct sizing in this manual For more detailed sizing information ref...

Page 6: ...stalled with a 4 ton air conditioning evaporator coil Heating mode air flow is still 1 050 CFM Cooling mode air flow use Equation 3 4 CFM 4 x 400 1 600 CFM The larger number is 1 600 CFM cooling so th...

Page 7: ...12 11 10 10 9 9 8 1400 18 63 47 38 31 27 24 19 16 14 13 12 11 10 10 9 9 1500 18 68 51 40 34 29 25 20 17 15 14 12 12 11 10 10 9 1600 18 72 54 43 36 30 27 21 18 16 14 13 12 11 11 10 9 1700 18 58 45 38...

Page 8: ...30 26 24 20 18 1400 18 62 47 38 32 28 25 21 18 17 1500 18 66 50 41 34 30 26 22 19 18 1600 18 71 54 43 36 31 28 23 20 18 1700 18 57 46 38 33 29 24 21 19 1800 18 60 48 40 35 31 25 22 20 1900 20 63 50 42...

Page 9: ...g will be routed from the furnace 2 The flexible venting has 4 pieces of corrugated spin sleeve that has been temporarily screwed over top of it Remove the spin sleeve completely by unscrewing it in a...

Page 10: ...be removed to access the top right wall plate screw hole For concrete and block Tapcon screws or equivalent are recommended Install the wall plate so that the top of the hole in the wall plate is posi...

Page 11: ...r If the optional vestibule was installed remove the appropriate knockouts in the side panels of the vestibule The lower 5 inch knock outs in the right hand panel is used for the Beckett AFII burner T...

Page 12: ...SCH SCL Oil Furnaces Furnace Manual 12 670 000 006 1007...

Page 13: ...SCH SCL Oil Furnaces Furnace Manual 670 000 006 1007 13...

Page 14: ...SCH SCL Oil Furnaces Furnace Manual 14 670 000 006 1007...

Page 15: ...is factory wired to the furnace at the factory Plug the burner harness into the mating burner connector to wire the burner Refer to the wiring diagram on pages 16 and 17 for further information Insta...

Page 16: ...SCH SCL Oil Furnaces Furnace Manual 16 670 000 006 1007 6 Wire furnace burner continued Figure 2 Wiring SCH SCL furnaces with direct drive blower DNS 0988 Rev D...

Page 17: ...SCH SCL Oil Furnaces Furnace Manual 670 000 006 1007 6 Wire furnace burner continued Figure 3 Ladder wiring SCH SCL furnaces with direct drive blower DNS 0890 Rev C 17...

Page 18: ...with 0 smoke To take an overfire pressure reading replace the sight glass assembly with the washer supplied with the appliance After having taken the reading put the sight glass back see Figure 2 To s...

Page 19: ...lower speed adjusted if necessary 19 Thermostat heat anticipator set per wiring diagram 20 Burner started and tested per burner manual 21 Proper draft and burner flame Final adjustment made with combu...

Page 20: ...d________________________ Installation instructions have been followed Checkout sequence has been performed Above information is certified to be correct Information received and left with owner mainte...

Page 21: ...transformer output Reference burner manufacturers instructions Check tube insertion and alignment Check nozzle and electrode position Reference burner manufacturer s instructions Replace nozzle Check...

Page 22: ...es given on page 20 Failure to comply could result in severe personal injury death or substantial property damage WARNING Consult with homeowner to see if there were any Check sequence of operation pr...

Page 23: ...in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air...

Page 24: ...ll up the oil cup Over oiling can damage the motor Annual start up Follow information below to prevent severe personal injury death or substantial property damage DANGER Do not use gasoline crankcase...

Page 25: ...SCH SCL Oil Furnaces Furnace Manual 670 000 006 1007 COMPONENTS AND REPLACEMENT PARTS 25...

Page 26: ...SCH SCL Oil Furnaces Furnace Manual 26 670 000 006 1007 11 Components and replacement parts Figure 3 Model SCH 105 furnaces Component locations B50016A...

Page 27: ...BLY FRONT 21 B30761 INSULATION FRONT PANEL 22 B30808 ELECTRICAL BOX COVER ASSEMBLY 23 B30515 01 FLANGE 3 FLUE OUTLET ASSEMBLY 24 Z99F050 RECESSED HANDLE BLACK 25 B30455 01 BOTTOM FRONT PANEL ASSEMBLY...

Page 28: ...SCH SCL Oil Furnaces Furnace Manual 28 670 000 006 1007 11 Components and replacement parts Figure 4 Model SCH 160 furnaces Component locations B50015 Rev A B50015A...

Page 29: ...ESS COVER GASKET 24 B30415 01 ACCESS COVER GASKET 25 B30487 01 BREECH PLATE WITHOUT HOLES 26 B30533 BREECH PLATE GASKET 27 B30652 01 REAR PANEL ASSEMBLY 28 B30659 REAR PANEL INSULATION 29 B30653 03 PA...

Page 30: ...SCH SCL Oil Furnaces Furnace Manual 30 670 000 006 1007 11 Components and replacement parts Figure 5 Model SCL 105 Rear furnaces Component locations B50018A...

Page 31: ...RIGHT 24 B30509 03 PANEL ASSEMBLY RIGHT SIDE 25 B30493 03 PANEL INSULATION RIGHT SIDE 26 B30534 GASKET BURNER 27 B30808 COVER ELECTRICAL BOX 28 B30533 GASKET SEALING PLATE 29 B30415 01 GASKET HEAT EXC...

Page 32: ...SCH SCL Oil Furnaces Furnace Manual 32 670 000 006 1007 B50018A 11 Components and replacement parts Figure 6 Model SCL 160 Rear furnaces Component locations B50017 Rev A B50017A...

Page 33: ...IDER PLENUM 25 B30680 03 PANEL ASSEMBLY RIGHT SIDE 26 B30686 01 PANEL INSULATION RIGHT SIDE 27 B30668 01 FILTER SUPPORT BOTTOM RIGHT 28 B30665 BAFFLE FRONT 29 B30415 02 GASKET HEAT EXCHANGER 30 B30534...

Page 34: ...1 100 1 000 blower 100 800 83 900 X 0 60 60W 80 3 Med Low 1 100 1 000 speed 119 000 97 000 0 75 70B 0 75 70B 82 2 Med Low 1 350 1 310 5 tons 135 800 110 000 0 85 70B 0 85 70B 81 5 Med Low 1 350 1 310...

Page 35: ...gh 1 090 1 000 blower 100 800 84 200 X 0 60 60W 80 3 Med High 1 090 1 000 speed 119 000 97 000 0 75 70B 0 75 70B 82 2 Med Low 1 360 1 350 5 tons 135 800 110 000 0 85 70B 0 85 70B 81 5 Med High 1 625 1...

Page 36: ...el AFII 85 3450 RPM Tube insertion 4 15 16 Model SCH SCL 105 RIELLO BURNER Model 40 BF3 Tube insertion 5 3 16 Model SCH SCL 105 Combustion Model SCH SCL 160 burner data Pump Combustion Input Firing ra...

Page 37: ...1350 1310 MED HI 1300 1150 1605 1510 HIGH 1550 1350 2060 1825 SPEED SCH 105 SCH 160 EXTERNAL STATIC PRESSURE EXTERNAL STATIC PRESSURE WITH AIR FILTER WITH AIR FILTER 0 25 W C 0 5 W C 0 25 W C 0 5 W C...

Page 38: ...ame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NEVER push the button more than once in an attemp...

Page 39: ...SCH SCL Oil Furnaces Furnace Manual 670 000 006 1007 X40132 Rev D 39...

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