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Installer’s Information Manual 

 

Page 11 

Table 4.  Free Opening Area Based On One Square Inch 
Per 2000 Btu/hr. 

Total input 
Btu/hr 

Required Free 
Area Per 
Opening 
(square 
inches) 

Minimum 
Round Pipe 
(inches dia.) 

Maximum 
Btu/hr Input 
For Given 
Pipe Diameter 

40,000 20 

 

56,000 

60,000 30 

 

76,000 

80,000 40 

8  100,000 

100,000 50 

100,000 

120,000 60 

127,000 

140,000 70 

10  157,000 

160,000 80 

11  190,000 

180,000 90 

11  190,000 

 

Example:  Furnace is 100,000 Btu per hour input and is to 
be installed in a confined space that contains no other gas 
appliances.  Rectangular combustion and ventilation air 
ducts will run horizontally from outdoors to furnace space. 

Calculate the free area required. 

Because combustion and ventilation air ducts run 
horizontally, allow 2,000 Btu per hour. 

 

Furnace input (Btu/hr)  

=  Free area required 

 

        2,000 Btu/hr 

 

      per square inch 

 
  100,000   

=  50 square inches 

 

 

   2,000 

 
Both of the ducts must have a minimum cross sectional 
area of 50 square inches. 

LOUVERS, GRILLES AND SCREENS 

If you are installing a louver, grille or screen over 
combustion and ventilation air openings, the free area of 
the louver or grille must be at least as big as the free area 
determined above.  Louver, grille and screen manufacturers 
supply technical data that usually includes the "free area." If 
you do not know the free area, assume that wood louvers 
have 20 to 25% free area.  Assume metal louvers and 
grilles have 60 to 75% free area. 

You must fix combustion and ventilation air louvers and 
grilles in the open position or interlock them with furnace 
operation so that they open automatically.  Do not use 
screen smaller than 1/4-inch mesh. 

SECTION 7.  PROVIDING PROPER 
VENTING 

This furnace must be connected to a venting system 
adequate to remove flue and vent gases to the outside 
atmosphere.  It must be vented in accordance with Part 7, 
Venting of Equipment, of the National Fuel Gas Code ANSI 
Z223.1, or Section 7, Venting Systems and Air Supply for 
Appliances, of the CAN/CGA B149 Installation Codes.   It 
must also be vented in accordance with local building codes 
and vent manufacturer's instructions. 

The furnaces covered by this manual are design-certified as 
Category I appliances.  Category I appliances must operate 

at negative vent static pressure with a vent gas temperature 
high enough to avoid condensation in the vent.  Category I 
appliances rely on the buoyancy of combustion products to 
vent and must be vented vertically or nearly vertically, 
unless equipped with an approved mechanical venter. 

In most cases, proper venting is achieved by using a 
conventional vertical vent or chimney.  However, it is not 
uncommon to have an installation where venting through a 
sidewall becomes necessary.  For information on venting 
through a sidewall using a mechanical (power) venter, see 
Section 8, “Sidewall Venting”.  This furnace must not be 
vented with plastic pipe. 

To supplement national and local codes, instructions for 
venting as Category I are contained in this manual and in 
an addendum, “Venting Tables For Category I Venting”. 

DEFINITIONS 

"Vent" and "Chimney" refer to open passageways that 
convey vent gases from the furnace, or its vent connector, 
to the outside.  Vents and chimneys usually run vertically or 
nearly vertical.  When they serve only one gas appliance, 
they are called "dedicated" vents or chimneys.  When they 
serve multiple gas appliances, they are called "common" 
vents or chimneys. 

"Vent Connector" refers to a pipe or duct that connects the 
furnace to a vent or chimney.  Vent connectors usually run 
directly from the furnace's vent collar to the vent or 
chimney.  Vent connectors may have vertical and horizontal 
runs. 

"Venting System" refers to a continuous open passageway 
from the vent collar to the outside.  Venting systems usually 
have a vent connector(s) and a vent or chimney.  Venting 
systems commonly serve a single furnace or a single 
furnace and a water heater.  Other multiple-appliance 
venting systems are less common. 

"Fan-Assisted Combustion System" refers to an appliance 
equipped with an integral mechanical means to either draw 
or force products of combustion through the combustion 
chamber and/or heat exchanger.  This furnace uses a draft 
inducer to draw combustion products through the heat 
exchanger and is considered to have a fan-assisted 
combustion system.  Category I furnaces with fan-assisted 
combustion systems must not be vented into single wall 
metal vents. 

GENERAL DESIGN CONSIDERATIONS 

These instructions are for venting this furnace as a 
Category I appliance.  Venting system components 
discussed in these instructions are not appropriate for 
Category III or IV appliances that have positive pressure 
venting systems. 

 

 

WARNING

:  Do not connect this furnace to a vent 

system used by other Category III or IV appliances.  Do not 
connect it to vents with mechanical draft systems operating 
at positive pressure.  Improper venting could allow 
combustion products to collect in building during use, 
resulting in fire, nausea or death by asphyxiation. 

Summary of Contents for w 80

Page 1: ...ller should give you the important documents listed above You should immediately read the User s Information Manual for important safety information to keep you and your family safe Keep these as long...

Page 2: ...uring Air Temperature Rise 28 SECTION 24 Checking Controls 29 SECTION 25 Setting Blower Timings 30 SECTION 26 Maintaining Furnace In Good Working Order 30 SECTION 27 Blower Assembly Removal 31 SECTION...

Page 3: ...to check all connections Rule 8 Completely seal supply and return air ducts to furnace casing Duct system must run to an area outside furnace room or closet Seal duct work wherever it runs through wa...

Page 4: ...2 12 3 4 12 15 16 10 6 40 70 1235 80 000 1 2 4 17 1 2 15 3 4 15 15 16 10 8 50 80 1645 80 000 3 4 4 20 1 2 18 3 4 18 15 16 2 10 4 40 70 1930 100 000 1 3 4 17 1 2 15 3 4 15 15 16 10 6 55 85 1245 100 00...

Page 5: ...NFLOW CONFIGURATION Most furnaces are shipped from the factory in the upflow configuration with the vent collar extending out through the top plate at the supply end of the furnace In this configurati...

Page 6: ...added when installing the furnace WARNING If vent collar extension is shorter than 30 inches and the vent becomes blocked combustion products may be drawn into furnace causing the furnace to produce...

Page 7: ...stible floor base to correctly install See Figures 6 and 7 for rough in dimensions Figure 6 Downflow Floor Opening Figure 7 Furnace Plenum and Base Installed On A Combustible Floor HORIZONTAL CLEARANC...

Page 8: ...gure 9 Suspending Using Threaded Rod Figure 10 Suspended Using Pipe Strap SECTION 6 PROVIDING COMBUSTION AND VENTILATION AIR The total amount of combustion and ventilation air provided within the buil...

Page 9: ...and ventilation Otherwise follow the instructions for confined space installation below CONFINED SPACE INSTALLATION A furnace installed in a confined space may take combustion and ventilation air fro...

Page 10: ...ur furnace requires two openings of at least 100 000 4 000 or 25 square inches See Figure 12 and Table 3 Figure 12 All Air Directly From Spaces That Freely Access The Outdoors Table 3 Free Opening Are...

Page 11: ...vent and must be vented vertically or nearly vertically unless equipped with an approved mechanical venter In most cases proper venting is achieved by using a conventional vertical vent or chimney Ho...

Page 12: ...pliance common venting Refer to venting tables for correct size vent An undersized vent cannot adequately carry all combustion products outdoors An oversized vent will not heat up rapidly enough to av...

Page 13: ...NING Provide support when using a Type B vent liner in masonry chimney Maintain at least a 1 inch clearance on all sides to reduce possibility of condensate in vent Condensate may cause vent to deteri...

Page 14: ...o the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code A...

Page 15: ...venter manufacturer s installation instructions Adjust the power venter to provide a negative pressure of 0 1 to 0 5 inches W C in the vent pipe leaving the furnace SECTION 9 INSTALLING GAS PIPING PRE...

Page 16: ...ter than 1 2 psi 14 inches W C The furnace must be isolated from the gas supply piping system by turning off the equipment shut off valve during any pressure testing of the system at test pressures eq...

Page 17: ...nd main gas valve Inducer remains energized If flame is sensed within 7 seconds spark is de energized and control proceeds to heat blower on delay If flame is not sensed within 7 seconds control de en...

Page 18: ...Page 18 Installer s Information Manual Figure 22 Furnace Wiring Diagram...

Page 19: ...tage call for heat to the W on the second control SECTION 12 INSTALLING DUCT SYSTEM Properly size duct system based on heat loss and heat gain calculations to assure good heating and cooling installat...

Page 20: ...nflow furnace installation on wood flooring See Section 5 Allowing For Clearances Figure 24 Downflow Filter Application DUCT DAMPERS You may balance airflow with dampers installed in each branch run d...

Page 21: ...y washable filters Table 6 Recommended Filter Size Bottom Return GAS INPUT Btu Hr MOTOR HORSE POWER DISPOSABLE AIR FILTER two required HIGH VELOCITY WASHABLE AIR FILTER 40 000 1 4 1 3 14 X 25 X 1 14 X...

Page 22: ...Is vent connector securely fastened to vent collar 9 Did you completely check gas pipe and controls for gas leaks 10 Does electrical wiring follow current National Electrical Code ANSI NFPA 70 or Cana...

Page 23: ...manifold pressure by turning gas control regulator adjusting screw clockwise to increase pressure or turning counter clockwise to decrease pressure Manifold pressure must be within allowable range be...

Page 24: ...one oven pilot on allow Water heater pilot 1 000 Btu per hour Dryer pilot 500 Btu per hour 2 range burner pilots 1 000 Btu per hour 1 range oven pilot 500 Btu per hour 3 000 Btu per hour Subtracting...

Page 25: ...8001 9001 Heat to to to to to to to to to Value 2000 4000 4000 5000 6000 7000 8000 9000 10000 Btu cu ft Feet Feet Feet Feet Feet Feet Feet Feet Feet 800 849 2 35mm 2 30mm 2 30mm 2 25mm 2 20mm 2 20mm 2...

Page 26: ...otor speed CAUTION Heating speed tap should not be reduced below factory setting Doing so may result in inadequate air circulation and could cause excessive air temperature rise through furnace This c...

Page 27: ...tem airflow can be determined from the Product Data Sheet when duct system static pressure is known Improper airflow in heating mode may result in poor heating performance and reduced heat exchanger l...

Page 28: ...at on highest temperature setting Operate furnace 6 minutes Record supply air and return air temperatures 9 Calculate air temperature rise by subtracting return air temperature from supply air tempera...

Page 29: ...onds Heating blower off delay is factory set at 120 seconds If a different blower off delay is desired 1 Find two small switches located near the 24 volt terminal strip on Control 2 Determine switch s...

Page 30: ...ough the casing hem 5 Label blower motor wires for proper replacement 6 Disconnect blower motor wires from Control See Figure 30 7 Remove 2 screws holding blower door in place Remove blower door 8 Pul...

Page 31: ...dard For The Installation Of Warm Air Heating And Air Conditioning Systems ASHRAE NFPA 90 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances NFPA 211 For more information contact...

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