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Installer’s Information Manual 

 

Page 17 

C22.1 and local codes.  Use Type T (63 degrees C rise) 
wire or equivalent. 

 

Figure 21.  Field Wiring Diagram. 

24-VOLT WIRING 

Select a location for the room thermostat on a draft-free 
interior wall that is away from supply and return air 
registers, lights, television, direct sunlight, or other heat 
sources. 

Install thermostat following field wiring diagram in Figure 21 
and thermostat manufacturer's instructions.  Thermostat 
wire should be 18 AWG wire for best results. NOTE: For 
proper cooling operation, "Y" wire must be connected to the 
Control.  “Y” wire controls cooling speed blower operation. 

Set the thermostat's heat anticipator following instructions 
provided with the thermostat.  This furnace will provide an 
820 ohm load for electronic thermostats. 

CAUTION: Unapproved 24 VAC accessories that draw 
power from the furnace's transformer should not be 
installed on this furnace.  Addition of such accessories may 
cause improper furnace operation and limit transformer life. 

SECTION 11.  SEQUENCE OF 
OPERATION 

HEATING MODE 

1.  Thermostat calls for heat by energizing the “W” 

terminal.  The control checks to see the limit switch is 
closed and pressure switch is open.  If pressure switch 
is closed, the control will flash “4” and wait indefinitely 
for pressure switch to open. 

NOTE:  If the pressure switch opens (for more than 2 
seconds) five times within a single call for heat, the control 
will lock out for 1 hour. 

2.  Draft inducer relay is energized.  Draft inducer motor 

starts and pressure-switch closes.  Control runs 
inducer for a 15 second pre-purge time, then proceeds 
to the ignition trial period. 

NOTE:  If the pressure switch does not close within 30 
seconds of the inducer energizing, the control will flash “2” 
on the LED.  The control will leave the inducer energized 
indefinitely as long as the call for heat remains and 
pressure switch is open. 

3.  In the ignition trial period, the control energizes the 

spark and main gas valve.  Inducer remains energized.  
If flame is sensed within 7 seconds, spark is de-
energized and control proceeds to heat blower on 
delay.  If flame is not sensed within 7 seconds, control 
de-energizes the gas valve and proceeds with ignition 
re-tries (see note below).   

4.  Control energizes main blower 20 seconds from the 

time flame is sensed. 

5.  When thermostat call for heat is removed, gas control 

is de-energized then post-purge and blower off delay 
timing begin.   

6.  Inducer remains on for a 45 second post-purge period 

after thermostat is satisfied. 

7.  Main blower remains energized for 90 to 180 seconds 

depending on heating blower off-delay setting. 

NOTE:  If flame is not established for the first ignition 
period, the control de-energizes the gas valve, the inducer 
remains energized for 15 seconds.  The spark and gas 
valve are energized for another trial of ignition.  If flame is 
not established on the fourth trial for ignition (initial try & 3 
re-tries), gas valve is de-energized and goes into lockout.  
The control flashes a “1” to indicate failure lockout. 

NOTE:  If flame is sensed longer than 4 seconds while the 
gas valve is de-energized, the control will energize the 
inducer and indoor blower on heat speed.  The control will 
go into lock-out but will still respond to open limit and flame.  
The Flame LED will flash rapidly when lock-out is due to 
undesired flame. 

NOTE:  This furnace will not initiate a call for heat or call for 
continuous fan while in lock-out.  A call for cooling operates 
as normal.  The control will still respond to an open limit and 
undesired flame.  Lock-out will automatically reset after 1 
hour.  The furnace's control can be manually reset by 
removing power from the control for more than 1 second or 
removing the thermostat call for heat for more than 1 and 
less than 20 seconds. 

COOLING MODE 

Thermostat calls for cooling ("R", "Y" and "G" terminals 
connected).  Condensing unit contactor closes, energizing 
condensing unit.  Control energizes main blower on cooling 
speed after a 6 second delay. After thermostat is satisfied, 
condensing unit contactor is de-energized.  Main blower 
remains energized for 45 seconds. 

Summary of Contents for w 80

Page 1: ...ller should give you the important documents listed above You should immediately read the User s Information Manual for important safety information to keep you and your family safe Keep these as long...

Page 2: ...uring Air Temperature Rise 28 SECTION 24 Checking Controls 29 SECTION 25 Setting Blower Timings 30 SECTION 26 Maintaining Furnace In Good Working Order 30 SECTION 27 Blower Assembly Removal 31 SECTION...

Page 3: ...to check all connections Rule 8 Completely seal supply and return air ducts to furnace casing Duct system must run to an area outside furnace room or closet Seal duct work wherever it runs through wa...

Page 4: ...2 12 3 4 12 15 16 10 6 40 70 1235 80 000 1 2 4 17 1 2 15 3 4 15 15 16 10 8 50 80 1645 80 000 3 4 4 20 1 2 18 3 4 18 15 16 2 10 4 40 70 1930 100 000 1 3 4 17 1 2 15 3 4 15 15 16 10 6 55 85 1245 100 00...

Page 5: ...NFLOW CONFIGURATION Most furnaces are shipped from the factory in the upflow configuration with the vent collar extending out through the top plate at the supply end of the furnace In this configurati...

Page 6: ...added when installing the furnace WARNING If vent collar extension is shorter than 30 inches and the vent becomes blocked combustion products may be drawn into furnace causing the furnace to produce...

Page 7: ...stible floor base to correctly install See Figures 6 and 7 for rough in dimensions Figure 6 Downflow Floor Opening Figure 7 Furnace Plenum and Base Installed On A Combustible Floor HORIZONTAL CLEARANC...

Page 8: ...gure 9 Suspending Using Threaded Rod Figure 10 Suspended Using Pipe Strap SECTION 6 PROVIDING COMBUSTION AND VENTILATION AIR The total amount of combustion and ventilation air provided within the buil...

Page 9: ...and ventilation Otherwise follow the instructions for confined space installation below CONFINED SPACE INSTALLATION A furnace installed in a confined space may take combustion and ventilation air fro...

Page 10: ...ur furnace requires two openings of at least 100 000 4 000 or 25 square inches See Figure 12 and Table 3 Figure 12 All Air Directly From Spaces That Freely Access The Outdoors Table 3 Free Opening Are...

Page 11: ...vent and must be vented vertically or nearly vertically unless equipped with an approved mechanical venter In most cases proper venting is achieved by using a conventional vertical vent or chimney Ho...

Page 12: ...pliance common venting Refer to venting tables for correct size vent An undersized vent cannot adequately carry all combustion products outdoors An oversized vent will not heat up rapidly enough to av...

Page 13: ...NING Provide support when using a Type B vent liner in masonry chimney Maintain at least a 1 inch clearance on all sides to reduce possibility of condensate in vent Condensate may cause vent to deteri...

Page 14: ...o the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code A...

Page 15: ...venter manufacturer s installation instructions Adjust the power venter to provide a negative pressure of 0 1 to 0 5 inches W C in the vent pipe leaving the furnace SECTION 9 INSTALLING GAS PIPING PRE...

Page 16: ...ter than 1 2 psi 14 inches W C The furnace must be isolated from the gas supply piping system by turning off the equipment shut off valve during any pressure testing of the system at test pressures eq...

Page 17: ...nd main gas valve Inducer remains energized If flame is sensed within 7 seconds spark is de energized and control proceeds to heat blower on delay If flame is not sensed within 7 seconds control de en...

Page 18: ...Page 18 Installer s Information Manual Figure 22 Furnace Wiring Diagram...

Page 19: ...tage call for heat to the W on the second control SECTION 12 INSTALLING DUCT SYSTEM Properly size duct system based on heat loss and heat gain calculations to assure good heating and cooling installat...

Page 20: ...nflow furnace installation on wood flooring See Section 5 Allowing For Clearances Figure 24 Downflow Filter Application DUCT DAMPERS You may balance airflow with dampers installed in each branch run d...

Page 21: ...y washable filters Table 6 Recommended Filter Size Bottom Return GAS INPUT Btu Hr MOTOR HORSE POWER DISPOSABLE AIR FILTER two required HIGH VELOCITY WASHABLE AIR FILTER 40 000 1 4 1 3 14 X 25 X 1 14 X...

Page 22: ...Is vent connector securely fastened to vent collar 9 Did you completely check gas pipe and controls for gas leaks 10 Does electrical wiring follow current National Electrical Code ANSI NFPA 70 or Cana...

Page 23: ...manifold pressure by turning gas control regulator adjusting screw clockwise to increase pressure or turning counter clockwise to decrease pressure Manifold pressure must be within allowable range be...

Page 24: ...one oven pilot on allow Water heater pilot 1 000 Btu per hour Dryer pilot 500 Btu per hour 2 range burner pilots 1 000 Btu per hour 1 range oven pilot 500 Btu per hour 3 000 Btu per hour Subtracting...

Page 25: ...8001 9001 Heat to to to to to to to to to Value 2000 4000 4000 5000 6000 7000 8000 9000 10000 Btu cu ft Feet Feet Feet Feet Feet Feet Feet Feet Feet 800 849 2 35mm 2 30mm 2 30mm 2 25mm 2 20mm 2 20mm 2...

Page 26: ...otor speed CAUTION Heating speed tap should not be reduced below factory setting Doing so may result in inadequate air circulation and could cause excessive air temperature rise through furnace This c...

Page 27: ...tem airflow can be determined from the Product Data Sheet when duct system static pressure is known Improper airflow in heating mode may result in poor heating performance and reduced heat exchanger l...

Page 28: ...at on highest temperature setting Operate furnace 6 minutes Record supply air and return air temperatures 9 Calculate air temperature rise by subtracting return air temperature from supply air tempera...

Page 29: ...onds Heating blower off delay is factory set at 120 seconds If a different blower off delay is desired 1 Find two small switches located near the 24 volt terminal strip on Control 2 Determine switch s...

Page 30: ...ough the casing hem 5 Label blower motor wires for proper replacement 6 Disconnect blower motor wires from Control See Figure 30 7 Remove 2 screws holding blower door in place Remove blower door 8 Pul...

Page 31: ...dard For The Installation Of Warm Air Heating And Air Conditioning Systems ASHRAE NFPA 90 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances NFPA 211 For more information contact...

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