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Installer’s Information Manual 

 

Page 19 

CONTINUOUS FAN OPERATION 

When the thermostat calls for continuous fan (G) without a 
call for heat or cool, the indoor fan is energized on the 
heating speed after a 0.25 second delay. 

Note: This brief on delay is to allow the “G” terminal to 
energize slightly before “Y” and an external change-over 
relay to switch from “G” to “W” without causing momentary 
glitches in the blower output.  The fan remains energized as 
long as the call for fan remains without a call for heat or 
cooling. 

If a call for cooling (Y) occurs during continuous fan, the 
blower will switch over to cool speed.  If a call for heat (W) 
occurs during continuous fan, the blower will de-energize. 

NOTE:  A call for continuous fan is ignored if the control is 
in lock-out. 

ELECTRONIC AIR CLEANER OPTION 

For models with Electronic Air-Cleaner (EAC) terminals, the 
Control "EAC" terminals are energized with 120 VAC when 
the main blower is energized.  "EAC" terminals are 1/4 inch 
quick connect tabs.  Use insulated quick connects when 
connecting to "EAC" terminals.  Limit total "EAC" current 
plus main blower current to 15 amps max. 

HUMIDIFIER 

An optional humidifier may be installed on this furnace.  The 
humidifier must be field wired in circuit with the inducer 
where it will be energized with 120 VAC once the inducer is 
energized.  

LIMIT SWITCH CIRCUIT OPEN 

If the limit switch circuit opens: burners turn off, draft 
inducer stays on, main blower stays on, there is no 24-volt 
power on the "R" terminal and diagnostic light signal is 3 
flashes. 

TWINNING OPTION 

This furnace is capable of synchronizing blower operation 
with another furnace by means of a twinning connection.  
Field installation of twinning consists of connecting wires 
between the “C” and “Twin” terminals of the two controls 
and the “W” terminals of both controls to the thermostat call 
for heat.  The furnace supplying power to thermostat “R” will 
supply power to the gas valves of both furnaces. 

NOTE:  A twin communications fault will occur if the 24 
VAC supply to the twins are not in phase with each other, or 
power is removed from one of the twins.  While a twin fault 
exists, the control will not respond to the thermostat 
commands and the diagnostic light indicator will flash “5”. 

NOTE:  The twin furnaces may be operated in a two-stage 
heat application by connecting the thermostat first stage 
heat to the “W” on one control, and the second stage call 
for heat to the “W” on the second control. 

SECTION 12.  INSTALLING DUCT 
SYSTEM 

Properly size duct system based on heat loss and heat gain 
calculations to assure good heating and cooling 
installations, potentially fewer call-backs and delivery of 
required circulating air. Install duct system to meet current 
Standard for Installations of Warm Air Heating and Air 
Systems ASHRAE/NFPA 90 and local codes. 

CAUTION: Failure to follow these standards could reduce 
airflow or increase air leakage, resulting in reduced system 
performance or furnace damage. 

Design duct system so furnace will operate at a static 
pressure of 0.50 inches W.C. or less.  This static pressure 
limitation includes the total pressure losses on both the 
supply air side and the return air side of the system.  Supply 
side pressure loss includes the cooling coil, ducts and room 
registers.  Return side pressure loss includes the return 
grilles and ducts.  Pressure losses are calculated based on 
400 cfm per ton of cooling. 

SUPPLY AIR DUCT WORK 

Supply air duct (plenum) connections must be at least as 
big as the furnace supply opening.  Attach to furnace duct 
flanges.  Seal supply air ductwork to furnace casing, walls, 
ceilings or floors it passes through.  End ductwork outside 
furnace space. 

On furnaces not equipped with a cooling coil, a removable 
access panel that is large enough to allow viewing of the 
heat exchanger should be provided in the supply duct.  The 
access panel should be accessible when the furnace is 
installed.  Seal access panel cover to prevent leaks. 

If you install furnace in horizontal position with a cooling 
coil, an eighteen-inch long transition between furnace and 
cooling coil may be needed to allow free airflow into the 
coil.  Also, consult cooling coil installation instructions. 

RETURN AIR DUCT WORK 

When furnace is installed so that supply air ducts carry air 
to areas outside the space containing the furnace, return air 
must be handled by a duct(s) sealed to furnace casing and 
terminating outside the space containing furnace. 

 

 

WARNING

: Failure to seal return air ductwork 

could allow combustion products to enter circulating air 
stream resulting in injury or death by asphyxiation. 

When furnace is installed in an upflow position, air delivery 
above 1800 cfm requires that both sides of furnace be used 
for return air or a combination of one side and bottom or 
bottom only. 

If bottom return air is not used, you must attach a solid 
bottom closure panel to bottom return air opening.  Bottom 
closure panel is available from manufacturer.  See Table 5 
for bottom closure part numbers. 

Summary of Contents for w 80

Page 1: ...ller should give you the important documents listed above You should immediately read the User s Information Manual for important safety information to keep you and your family safe Keep these as long...

Page 2: ...uring Air Temperature Rise 28 SECTION 24 Checking Controls 29 SECTION 25 Setting Blower Timings 30 SECTION 26 Maintaining Furnace In Good Working Order 30 SECTION 27 Blower Assembly Removal 31 SECTION...

Page 3: ...to check all connections Rule 8 Completely seal supply and return air ducts to furnace casing Duct system must run to an area outside furnace room or closet Seal duct work wherever it runs through wa...

Page 4: ...2 12 3 4 12 15 16 10 6 40 70 1235 80 000 1 2 4 17 1 2 15 3 4 15 15 16 10 8 50 80 1645 80 000 3 4 4 20 1 2 18 3 4 18 15 16 2 10 4 40 70 1930 100 000 1 3 4 17 1 2 15 3 4 15 15 16 10 6 55 85 1245 100 00...

Page 5: ...NFLOW CONFIGURATION Most furnaces are shipped from the factory in the upflow configuration with the vent collar extending out through the top plate at the supply end of the furnace In this configurati...

Page 6: ...added when installing the furnace WARNING If vent collar extension is shorter than 30 inches and the vent becomes blocked combustion products may be drawn into furnace causing the furnace to produce...

Page 7: ...stible floor base to correctly install See Figures 6 and 7 for rough in dimensions Figure 6 Downflow Floor Opening Figure 7 Furnace Plenum and Base Installed On A Combustible Floor HORIZONTAL CLEARANC...

Page 8: ...gure 9 Suspending Using Threaded Rod Figure 10 Suspended Using Pipe Strap SECTION 6 PROVIDING COMBUSTION AND VENTILATION AIR The total amount of combustion and ventilation air provided within the buil...

Page 9: ...and ventilation Otherwise follow the instructions for confined space installation below CONFINED SPACE INSTALLATION A furnace installed in a confined space may take combustion and ventilation air fro...

Page 10: ...ur furnace requires two openings of at least 100 000 4 000 or 25 square inches See Figure 12 and Table 3 Figure 12 All Air Directly From Spaces That Freely Access The Outdoors Table 3 Free Opening Are...

Page 11: ...vent and must be vented vertically or nearly vertically unless equipped with an approved mechanical venter In most cases proper venting is achieved by using a conventional vertical vent or chimney Ho...

Page 12: ...pliance common venting Refer to venting tables for correct size vent An undersized vent cannot adequately carry all combustion products outdoors An oversized vent will not heat up rapidly enough to av...

Page 13: ...NING Provide support when using a Type B vent liner in masonry chimney Maintain at least a 1 inch clearance on all sides to reduce possibility of condensate in vent Condensate may cause vent to deteri...

Page 14: ...o the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code A...

Page 15: ...venter manufacturer s installation instructions Adjust the power venter to provide a negative pressure of 0 1 to 0 5 inches W C in the vent pipe leaving the furnace SECTION 9 INSTALLING GAS PIPING PRE...

Page 16: ...ter than 1 2 psi 14 inches W C The furnace must be isolated from the gas supply piping system by turning off the equipment shut off valve during any pressure testing of the system at test pressures eq...

Page 17: ...nd main gas valve Inducer remains energized If flame is sensed within 7 seconds spark is de energized and control proceeds to heat blower on delay If flame is not sensed within 7 seconds control de en...

Page 18: ...Page 18 Installer s Information Manual Figure 22 Furnace Wiring Diagram...

Page 19: ...tage call for heat to the W on the second control SECTION 12 INSTALLING DUCT SYSTEM Properly size duct system based on heat loss and heat gain calculations to assure good heating and cooling installat...

Page 20: ...nflow furnace installation on wood flooring See Section 5 Allowing For Clearances Figure 24 Downflow Filter Application DUCT DAMPERS You may balance airflow with dampers installed in each branch run d...

Page 21: ...y washable filters Table 6 Recommended Filter Size Bottom Return GAS INPUT Btu Hr MOTOR HORSE POWER DISPOSABLE AIR FILTER two required HIGH VELOCITY WASHABLE AIR FILTER 40 000 1 4 1 3 14 X 25 X 1 14 X...

Page 22: ...Is vent connector securely fastened to vent collar 9 Did you completely check gas pipe and controls for gas leaks 10 Does electrical wiring follow current National Electrical Code ANSI NFPA 70 or Cana...

Page 23: ...manifold pressure by turning gas control regulator adjusting screw clockwise to increase pressure or turning counter clockwise to decrease pressure Manifold pressure must be within allowable range be...

Page 24: ...one oven pilot on allow Water heater pilot 1 000 Btu per hour Dryer pilot 500 Btu per hour 2 range burner pilots 1 000 Btu per hour 1 range oven pilot 500 Btu per hour 3 000 Btu per hour Subtracting...

Page 25: ...8001 9001 Heat to to to to to to to to to Value 2000 4000 4000 5000 6000 7000 8000 9000 10000 Btu cu ft Feet Feet Feet Feet Feet Feet Feet Feet Feet 800 849 2 35mm 2 30mm 2 30mm 2 25mm 2 20mm 2 20mm 2...

Page 26: ...otor speed CAUTION Heating speed tap should not be reduced below factory setting Doing so may result in inadequate air circulation and could cause excessive air temperature rise through furnace This c...

Page 27: ...tem airflow can be determined from the Product Data Sheet when duct system static pressure is known Improper airflow in heating mode may result in poor heating performance and reduced heat exchanger l...

Page 28: ...at on highest temperature setting Operate furnace 6 minutes Record supply air and return air temperatures 9 Calculate air temperature rise by subtracting return air temperature from supply air tempera...

Page 29: ...onds Heating blower off delay is factory set at 120 seconds If a different blower off delay is desired 1 Find two small switches located near the 24 volt terminal strip on Control 2 Determine switch s...

Page 30: ...ough the casing hem 5 Label blower motor wires for proper replacement 6 Disconnect blower motor wires from Control See Figure 30 7 Remove 2 screws holding blower door in place Remove blower door 8 Pul...

Page 31: ...dard For The Installation Of Warm Air Heating And Air Conditioning Systems ASHRAE NFPA 90 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances NFPA 211 For more information contact...

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