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Installer’s Information Manual 

 

Page 9 

  Furnaces installed near exhaust fans that vent the 

above areas 

 
Exposure to the following substances in the combustion air 
supply may also require outdoor air for combustion: 

 Aerosols 

 Permanent 

wave 

solutions 

 

Chlorinated waxes, bleaches and cleaners 

 Cat 

litter 

 

Chlorine-based swimming pool chemicals 

 Cleaning 

solvents 

 

Paint removers and varnishes 

 Adhesives 

 

Antistatic fabric softeners 

 Most 

refrigerants 

 

 

WARNING

:  Combustion air that contains chlorine, 

fluorine, bromine or iodine could cause corrosion in heat 
exchanger or vent system, resulting in nausea or death by 
asphyxiation. 

UNCONFINED SPACE INSTALLATION 

The National Fuel Gas Code, ANSI Z223.1/NFPA 54 and 
CAN/CGA B149 Installation Codes do not require that you 
make special provisions for combustion and ventilation 
when furnace is in an "unconfined space" and the building 
is not of "unusually tight construction." 

 

"Unconfined spaces" have a volume of at least 50 
cubic feet per 1000 Btu per hour combined input rating 
of all appliances installed in the space.  For example: a 
100,000 Btu/hr furnace and a 40,000 Btu/hr water 
heater would require a volume of at least 140,000 X 50 
÷ 1,000 or 7,000 cubic feet. 

  "Unusually tight construction" means windows and 

doors are either tight fitting or are sealed construction 
and that walls are covered with a continuous, sealed 
vapor barrier and drywall or similar materials having 
sealed joints. 

If you meet the volume requirements for unconfined space, 
the building is not of unusually tight construction and there 
are no airborne contaminants, as listed above, you may 
install this furnace without making special provisions for 
combustion and ventilation.  Otherwise, follow the 
instructions for "confined space installation" below. 

CONFINED SPACE INSTALLATION 

A furnace installed in a confined space may take 
combustion and ventilation air from an unconfined space 
within the building or from outdoors.  However, if the 
building is of unusually tight construction all combustion air 
must come from outdoors. Also, if return air is taken directly 
from a hallway or space next to furnace that communicates 
with furnace spaces, all combustion air must come from 
outdoors. 

 

 

WARNING

:  You must provide permanent air 

openings to a confined furnace installation space from 
another area as described below.  Failure to do so could 
result in inadequate combustion and ventilation air. 

ALL COMBUSTION AND VENTILATION AIR FROM 
INSIDE THE BUILDING 

The confined furnace space must be provided with two 
permanent openings to an additional room of sufficient 
volume so that the combined volume of the spaces meet 
the criteria above for an unconfined space not of unusually 
tight construction.  The total input of all gas appliances 
within the combined space must be considered in making 
this determination. 

Each opening must have minimum free area of one square 
inch per 1,000 Btu per hour of the total combined input 
rating of all gas appliances within the confined furnace 
space, but not less than 100 square inches.  One opening 
must be within 12 inches of the top and one opening within 
12 inches of the bottom of the furnace space.  The shortest 
side of each air opening must be at least 3 inches long.  
See Figure 11. 

For example: 

 

A 100,000 Btu/hr furnace and a 40,000 Btu/hr water 
heater would require free area openings of 140,000 ÷ 
1,000 or 140 square inches. 

 

A 40,000 Btu/hr furnace and a 40,000 Btu/hr water 
heater would require free area openings of 100 square 
inches. 

 

Figure 11.  Confined Space, All Air From Inside The 
Building. 

Summary of Contents for w 80

Page 1: ...ller should give you the important documents listed above You should immediately read the User s Information Manual for important safety information to keep you and your family safe Keep these as long...

Page 2: ...uring Air Temperature Rise 28 SECTION 24 Checking Controls 29 SECTION 25 Setting Blower Timings 30 SECTION 26 Maintaining Furnace In Good Working Order 30 SECTION 27 Blower Assembly Removal 31 SECTION...

Page 3: ...to check all connections Rule 8 Completely seal supply and return air ducts to furnace casing Duct system must run to an area outside furnace room or closet Seal duct work wherever it runs through wa...

Page 4: ...2 12 3 4 12 15 16 10 6 40 70 1235 80 000 1 2 4 17 1 2 15 3 4 15 15 16 10 8 50 80 1645 80 000 3 4 4 20 1 2 18 3 4 18 15 16 2 10 4 40 70 1930 100 000 1 3 4 17 1 2 15 3 4 15 15 16 10 6 55 85 1245 100 00...

Page 5: ...NFLOW CONFIGURATION Most furnaces are shipped from the factory in the upflow configuration with the vent collar extending out through the top plate at the supply end of the furnace In this configurati...

Page 6: ...added when installing the furnace WARNING If vent collar extension is shorter than 30 inches and the vent becomes blocked combustion products may be drawn into furnace causing the furnace to produce...

Page 7: ...stible floor base to correctly install See Figures 6 and 7 for rough in dimensions Figure 6 Downflow Floor Opening Figure 7 Furnace Plenum and Base Installed On A Combustible Floor HORIZONTAL CLEARANC...

Page 8: ...gure 9 Suspending Using Threaded Rod Figure 10 Suspended Using Pipe Strap SECTION 6 PROVIDING COMBUSTION AND VENTILATION AIR The total amount of combustion and ventilation air provided within the buil...

Page 9: ...and ventilation Otherwise follow the instructions for confined space installation below CONFINED SPACE INSTALLATION A furnace installed in a confined space may take combustion and ventilation air fro...

Page 10: ...ur furnace requires two openings of at least 100 000 4 000 or 25 square inches See Figure 12 and Table 3 Figure 12 All Air Directly From Spaces That Freely Access The Outdoors Table 3 Free Opening Are...

Page 11: ...vent and must be vented vertically or nearly vertically unless equipped with an approved mechanical venter In most cases proper venting is achieved by using a conventional vertical vent or chimney Ho...

Page 12: ...pliance common venting Refer to venting tables for correct size vent An undersized vent cannot adequately carry all combustion products outdoors An oversized vent will not heat up rapidly enough to av...

Page 13: ...NING Provide support when using a Type B vent liner in masonry chimney Maintain at least a 1 inch clearance on all sides to reduce possibility of condensate in vent Condensate may cause vent to deteri...

Page 14: ...o the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code A...

Page 15: ...venter manufacturer s installation instructions Adjust the power venter to provide a negative pressure of 0 1 to 0 5 inches W C in the vent pipe leaving the furnace SECTION 9 INSTALLING GAS PIPING PRE...

Page 16: ...ter than 1 2 psi 14 inches W C The furnace must be isolated from the gas supply piping system by turning off the equipment shut off valve during any pressure testing of the system at test pressures eq...

Page 17: ...nd main gas valve Inducer remains energized If flame is sensed within 7 seconds spark is de energized and control proceeds to heat blower on delay If flame is not sensed within 7 seconds control de en...

Page 18: ...Page 18 Installer s Information Manual Figure 22 Furnace Wiring Diagram...

Page 19: ...tage call for heat to the W on the second control SECTION 12 INSTALLING DUCT SYSTEM Properly size duct system based on heat loss and heat gain calculations to assure good heating and cooling installat...

Page 20: ...nflow furnace installation on wood flooring See Section 5 Allowing For Clearances Figure 24 Downflow Filter Application DUCT DAMPERS You may balance airflow with dampers installed in each branch run d...

Page 21: ...y washable filters Table 6 Recommended Filter Size Bottom Return GAS INPUT Btu Hr MOTOR HORSE POWER DISPOSABLE AIR FILTER two required HIGH VELOCITY WASHABLE AIR FILTER 40 000 1 4 1 3 14 X 25 X 1 14 X...

Page 22: ...Is vent connector securely fastened to vent collar 9 Did you completely check gas pipe and controls for gas leaks 10 Does electrical wiring follow current National Electrical Code ANSI NFPA 70 or Cana...

Page 23: ...manifold pressure by turning gas control regulator adjusting screw clockwise to increase pressure or turning counter clockwise to decrease pressure Manifold pressure must be within allowable range be...

Page 24: ...one oven pilot on allow Water heater pilot 1 000 Btu per hour Dryer pilot 500 Btu per hour 2 range burner pilots 1 000 Btu per hour 1 range oven pilot 500 Btu per hour 3 000 Btu per hour Subtracting...

Page 25: ...8001 9001 Heat to to to to to to to to to Value 2000 4000 4000 5000 6000 7000 8000 9000 10000 Btu cu ft Feet Feet Feet Feet Feet Feet Feet Feet Feet 800 849 2 35mm 2 30mm 2 30mm 2 25mm 2 20mm 2 20mm 2...

Page 26: ...otor speed CAUTION Heating speed tap should not be reduced below factory setting Doing so may result in inadequate air circulation and could cause excessive air temperature rise through furnace This c...

Page 27: ...tem airflow can be determined from the Product Data Sheet when duct system static pressure is known Improper airflow in heating mode may result in poor heating performance and reduced heat exchanger l...

Page 28: ...at on highest temperature setting Operate furnace 6 minutes Record supply air and return air temperatures 9 Calculate air temperature rise by subtracting return air temperature from supply air tempera...

Page 29: ...onds Heating blower off delay is factory set at 120 seconds If a different blower off delay is desired 1 Find two small switches located near the 24 volt terminal strip on Control 2 Determine switch s...

Page 30: ...ough the casing hem 5 Label blower motor wires for proper replacement 6 Disconnect blower motor wires from Control See Figure 30 7 Remove 2 screws holding blower door in place Remove blower door 8 Pul...

Page 31: ...dard For The Installation Of Warm Air Heating And Air Conditioning Systems ASHRAE NFPA 90 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances NFPA 211 For more information contact...

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