Willoughby Aquafount WAF-5403 Series Installation & Operation Manual Download

Page: 1 / 42

Rev. 1/2019

Installation &

Operation Manual

Willoughby Industries, Inc.

5105 West 78th Street

Indianapolis, IN 46268

Toll Free:

(800) 428-4065

Local:

(317) 875-0830

Fax:

(317) 875-0837

www.willoughby-ind.com

MADE IN THE

U.S.A.

WAF-5403 Series

WAF-5404 Series

Aquafount

54" 180°

Solid Surface Washfountain

Electronic/Pneumatic

Table of Contents

Pre-Installation Information ��3

Physical Dimensions ��4

Rough-In Dimensions ��6

Required Installation Supplies ��9

Parts List ��10

Exploded-view Drawing �� 11

Hardware Identification Chart

��12

Installation Instructions ��

Step 1: Pedestal Mounting ��13

Step 2: Mounting Basin ��14

Step 3: Drain Assembly ��15

Step 4A: Connections for Infrared/Piezo

Actuators ��16

Step 4B: Connections for Pneumatic Actuators

��17

Step 5: Final Assembly ��18

JACO Fitting Instructions

��19

Mixing Valve Instructions ��20

Infrared Sensor Installation Instructions ��21

Liquid Soap Specification and Maintenance

��22

Care and Maintenance

��23

Troubleshooting ��

Infrared Sensors ��24

Electronic Valves ��25

Pneumatic Valves ��26

Replacement Part Numbers ��27

Drawings ��

General Dimensions ��28

Rough-in Dimensions ��30

Valve Details ��32

Miscellaneous Details ��38

Warranty ��42

* Wall mounted models only. Follow the applicable

instructions in this manual to ensure installation

complies with A.D.A. requirements.

WAF-5404

Summary of Contents for Aquafount WAF-5403 Series

Page 1: ...ns Step 1 Pedestal Mounting 13 Step 2 Mounting Basin 14 Step 3 Drain Assembly 15 Step 4A Connections for Infrared Piezo Actuators 16 Step 4B Connections for Pneumatic Actuators 17 Step 5 Final Assembl...

Page 2: ...willoughby ind com Installation Operation Manual Aquafount 180 Washfountain WAF 5403 Series WAF 5404 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page in...

Page 3: ...at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 11 2007 Page 3 Installation notice Check Rough in location an...

Page 4: ...n Manual Aquafount 180 Washfountain WAF 5403 Series WAF 5404 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Physical Dimensions Floor mounted Unit WAF 5403...

Page 5: ...ation Manual Aquafount 180 Washfountain WAF 5403 Series WAF 5404 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Physical Dimensions Wall mounted Unit WAF 5...

Page 6: ...n Manual Aquafount 180 Washfountain WAF 5403 Series WAF 5404 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Rough in Dimensions Floor mounted Unit WAF 5403...

Page 7: ...DESC WAF 5404 PART MAT L 3 PLCS 0 03 0 015 1 32 Willoughby Industries Inc STANDARD RIM HEIGHT OF 34 AFF WATER SUPPLY 110V GFCI ELECTRICAL OUTLET LOCATION OF THE 110 24 VAC FINISHED FLOOR CODES FOR TH...

Page 8: ...willoughby ind com Installation Operation Manual Aquafount 180 Washfountain WAF 5403 Series WAF 5404 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page in...

Page 9: ...FAX 317 875 0837 Required Installation Supplies Proper mounting hardware Hardware for waste oulet connections Gasket for waste outlet connection Shims for installation if necessary Supply piping Silic...

Page 10: ...HEAD KIT PNEUMATIC WAF5403 P WAF5404 P 4 STND SPRAY HEAD ASSEMBLY WAF AERATOR SPRAY HEAD 0 5 GPM 320157A SPRAY HEAD BASE 45 800001 320157A ASMB 320157A ASMB 5 TOP COVER SOLID SURFACE 800333LP XX 8004...

Page 11: ...EE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Exploded view Drawing ITEM 1 2 3 4 5 6 7 8 9 10 11 12 1 3 12 12 4 11 5 10 8 2 7 6 9 10 2 PLCS AS NOTED Indianapolis Indiana 1 14 NOTED A SIZE 54 SOL...

Page 12: ...Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Hardware Identification Chart INSTALLATION INSTRUCTIONS Visit our website at http www willoughby ind com 2210 West Morris Stre...

Page 13: ...ot exist install appropriate support backing or relocate unit before proceeding with installation backing provided by others 2 Mount the pedestal on the wall using a wall anchor through the backplate...

Page 14: ...as shown in the above left diagram Set the top cover screws and nuts aside 2 With the help of an assistant place basin on top ledge of the pedestal assembly 3 Carefully mark mounting holes on wall thr...

Page 15: ...approx 1 4 dia 6 long strand of plumbers putty on the underside of the drain basket lip putty supplied by others 2 Insert the drain basket down through the basin drain hole 3 Secure the drain basket i...

Page 16: ...s supplied Valve Assembly Plug In Transformer Terminal Block Plate 4 x 3 8 multi colored water lines 20 x security screws 20 tinnerman nuts Wire ties Wire tie mounts adhesive backed 1 Locate terminal...

Page 17: ...olored water lines Match the color of each water line with the corresponding color of tubing Run the end of each water line up through the basin to the head kit Match the color of each water line to t...

Page 18: ...x hoses flex hoses have shut off valves attached that should be connected to the supply inlets 2 Once all of the connections in the actuator housings are complete locate the transformer NOTE PLUG IN T...

Page 19: ...squarely and remove the internal burrs 2 Insert the tubing through the back of the nut all the way through the nut assembly to the tube stop in the fitting body see illustration If the tubing does no...

Page 20: ...for 2 minutes Measure water temperature at outlet If water is not at desired temperature adjust as necessary Speci cations Q e480 00 1 2 NPT Rough Bronze e480 01 1 2 NPT Rough Chrome e480 10 3 8 Compr...

Page 21: ...ve turns off when the user is no longer detected The sensor is set to activate the solenoid for a maximum of 30 seconds before automatically shutting off INSTALLATION AND REPLACEMENT 1 Disconnect 24Va...

Page 22: ...be diluted with water The pH acidity level should be in the range of 6 5 to 8 5 Soap which is too acidic pH less than 6 5 can corrode stainless steel and degrade rubber plastic or chrome plated mater...

Page 23: ...lly alloys of iron and chromium and are corrosion resistant Stainless steel has a bright surface that is easy to clean and is free from oxides Therefore cleaning of stainless steel is relatively simpl...

Page 24: ...y check solenoid connections C Solenoid problem replace solenoid III No water when activated valve clicks A Make certain that water is turned on B Valve clogged Clean or replace filter IV Very low flo...

Page 25: ...ransformer and the 110V GFCI outlet C If the valve is wired correctly the solenoid will make a click sound indicating that the valve has been actuated The electronic valve is actuated by either the pi...

Page 26: ...B Inspect the water diaphragm assembly to see if bypass hole in diaphragm is blocked Remove any debris by blowing on diaphragm or using force of air Do not use any tool such as straight pin to remove...

Page 27: ...D ASSEMBLY WAF AERATOR SPRAY HEAD 0 5 GPM 320157A SPRAY HEAD BASE 45 800001 320157A ASMB Table 2 Replacement part numbers for models with Infrared Actuation PART DESCRIPTION WAF 5403 WAF 5404 VALVE HE...

Page 28: ...w willoughby ind com Installation Operation Manual Aquafount 180 Washfountain WAF 5403 Series WAF 5404 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 DRAWI...

Page 29: ...FINISHED FLOOR 26 1 2 BOWL DEPTH 9 11 16 8 1 4 16 1 16 FINISHED FLOOR FOR A D A 34 MAX A F F 5 5 8 AS NOTED 1 PART WAF 5404 BEH EXCEPT AS 3 PLCS ANGLE A5404 0026 NOTED 2 PLCS 1 OF 3 SCALE REF MAT L T...

Page 30: ...y ind com Installation Operation Manual Aquafount 180 Washfountain WAF 5403 Series WAF 5404 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 DRAWING Rough in...

Page 31: ...EXCEPT AS 3 OF 3 REF TOLERANCES TITLE DESC WAF 5404 PART MAT L 3 PLCS 0 03 0 015 1 32 Willoughby Industries Inc STANDARD RIM HEIGHT OF 34 AFF WATER SUPPLY 110V GFCI ELECTRICAL OUTLET LOCATION OF THE...

Page 32: ...Drawing Approved By VALVE ASSY WASHFOUNT 3 STATION EL TRB 11 7 11 B 803105 3EW Job Name Part Number N A Scale 1 8 Qty Sheet 1 Of 1 N A Noted Angle 1 ITEM NO PART DESCRIPTION QTY 1 700480E Powers 480E...

Page 33: ...11 7 11 B 803105 4EW Job Name Part Number N A Scale 1 8 Qty Sheet 1 Of 1 N A Noted Angle 1 ITEM PART DESCRIPTION QTY 1 700480E Powers 480E Mixing Valve 1 2 980506 FLEXHOSE 6 1 3 800133 10 16 SELF TAP...

Page 34: ...Inc 2 PLCS 0 03 0 015 1 32 1 SIZE PARTS LISTED IN THE PVK REPAIR KITS ARE NOT SOLD INDIVIDUALLY NOTE REPAIR KIT ORDERING S ARE LISTED IN THE EXPLODED VIEW NOTE ITEM PART DESCRIPTION QTY 1 980420 SING...

Page 35: ...SEMBLY 1 6 980406R PNEUMATIC VALVE ASSEMBLY 2 7 980197 PLASTIC VALVE COUPLING 2 8 980164 O RING 015 4 9 980406PR PNEUMATIC VALVE ASSEMBLY RIGHT PLUGGED PORT 1 10 980140 SPRING CLIP 8 11 980600A VALVE...

Page 36: ...SEMBLY 1 6 980406R PNEUMATIC VALVE ASSEMBLY 3 7 980164 O RING 015 6 8 980197 PLASTIC VALVE COUPLING 3 9 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 4 10 980140 SPRING CLIP 11 11 980406PR PNEUMATIC VALVE...

Page 37: ...SSEMBLY 1 8 980135 SPRING AIR SIDE MAGNET 1 9 980405 METERING VALVE MAGNET CUP ASSEMBLY 1 10 980130 DIAPHRAGM AIR SIDE PNEUMATIC METERING VALVE 1 11 980134 AIR SIDE SPRING 1 12 380801M AIR SIDE TOP CO...

Page 38: ...y ind com Installation Operation Manual Aquafount 180 Washfountain WAF 5403 Series WAF 5404 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 PIEZO HEAD KIT D...

Page 39: ...6MA BODY PUSH BUTTON DIAPHRAGM PUMP MOLDED 1 4 600201 DIAPHRAGM PNEUMATIC PUMP 1 5 380504MA CAP DIAPHRAGM PUMP MOLDED 1 6 600057 PUSHBUTTON DIAPHRAGM PUMP 1 7 380124 SLEEVE DIAPHRAGM PUMP PUSHBUTTON 1...

Page 40: ...Spray Head Detail ITEM PART DESCRIPTION QTY 1 800001 WASHFOUNTAIN SPRAYHEAD BASE 45 S S 1 2 320157A SPRAY HEAD 0 5 GPM 13 16 27 THREAD 1 A BEH BEH 08 05 14 08 05 14 A 1 OF 1 STANDARD 320157A ASMB 3 2...

Page 41: ...1 21 127 5 8 7 217 16 7 2 2 1 7 0 3 57 6 5 37 21 47 2 5 1 62 3 3803 6 1 58 5 33 5 9 9 62 3 3803 62 3 3803 635 1 6 7 62 3 3803 3 6721 635 1 2 5 1 3 6721 62 3 3803 3 6721 1 803 5 62 3 3803 9 9 6 5 6 7...

Page 42: ...This warranty does not cover installation or any other labor charges and does not apply to any components damaged by accident abuse improper installation or improper maintenance This warranty does not...

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