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4.2 MHIE DM (Three Phase Variable Speed)
4.2.1 Operating Mode

CAT 5 DM is a variable speed booster set which is 

controlled via an integrated motor mounted drive 

and pressure transducer. Once the pressure is set 

on the drive the speed of the pump will ramp up 

and down according to the demand of the system 

(see pump manual for the setting of the system 

pressure)

NOTE – No flow cut off time can be changed in 

the drive via menu 5.2.7.0 and is factory set at 

30 seconds

4.2.2 Operating Features

•0-20mA pressure transducer monitors system 

pressure
•SBM Volt Free Contact (VFC) – Can be configured 

to switch on power up or run (see menu 4.7.6.0)
•SSM Volt Free Contact (VFC) – Switches when 

pump goes into fault conditions
•Low water cut out switch – Turns the booster off 

instantly once the water level drops below a set 

level to stop air from entering the pump

4.3 MHI EC-EM (Single Phase Variable Speed) 
4.3.1 Operating Mode

CAT 5 EC-EM is a variable speed booster set 

which is controlled via a water cooled inverter. 

The pressure is set in the drive by holding down 

the menu button (Table 1) and cycling through 

the drive settings by pressing the ‘Enter’ button 

and changing the settings with the up and down 

arrows. For full programmable settings see Table 

2. Once the pressure is set on the drive press the 

‘Automatic Mode’ button and the speed of the 

pump will ramp up and down according to the 

demand of the system. 
To run the pumps at a constant 50Hz press and 

hold the ‘Manual Mode’ button

4.3.2 Operating Features

•Low water cut out switch – Turns the booster off 

instantly once the water level drops below a set 

level to stop air from entering the pump
•Programmable electronic menu with alarm log 

and run timer (Table 2)

4.4 MHIE-EM (Single Phase Variable Speed) 
4.4.1 Operating Mode

MHIE-EM is a variable speed booster set which is 

controlled via an integrated motor mounted drive 

and pressure transducer. System pressure is set 

via the variable speed dial on the side of the motor 

(Fig8). System pressure is approximately 1 bar for 

every 10% on the dial. Set the system pressure by 

starting at 0% on the dial and slowly raising until 

required setpoint is reached.

ATTENTION! Test pressure setpoint, by isolating 

the system via isolation valve to reduce the risk 

of over pressure in the system
4.4.2 Operating Features

•Programmable electronic menu with alarm log 

and run timer (Table 2)
•Pump fail volt free contact 230V 1A (Fig4)

5 Installation

5.1 Hydraulic Connections (Fig5)

The mains water is connected directly onto the ½” 

male BSP thread equilibrium ball valve. The booster 

discharge is connected directly onto the isolation 

valve which has a 1” female BSP thread. All CAT 

5 sets must be fitted with the supplied 8 litre 

diaphragm pressure vessel onto the vessel valve 

provided next to the isolation valve. Once the tank 

is filled the pump must be properly vented before 

use.

ATTENTION! Connections must be made 

according to local water authority regulations

5.2 Electrical Connections (Fig1-4)

Please use the correct wiring diagram provided 

with the booster for connection of mains voltage. 

Pay close attention to the terminals used and that 

the correct voltage is applied. Failure to do so may 

cause damage to pump or drives and will void the 

warranty.

DANGER! The electrical connections and testing 

must be carried out by a qualified electrician and 

in accordance with locally applicable standard 

specifications.

Summary of Contents for 2819142

Page 1: ...819146 CAT5 1MHI206 PS EM 29992804 CAT5 1MHI206 EC EM 2 2819147 CAT5 1MHI402 PS EM 29992805 CAT5 1MHI402 EC EM 2 2819148 CAT5 1MHI403 PS EM 29992806 CAT5 1MHI403 EC EM 2 2819149 CAT5 1MHI404 PS EM 299...

Page 2: ...s 4 4 4 2 Operating Features 4 5 Installation 5 1 Hydraulic Connections 4 5 2 Electrical Connections 4 6 Commissioning 6 1 Commissioning 5 6 2 Maintenance 5 7 Warranty 5 8 Figures Fig 1 MHI PS EM Elec...

Page 3: ...ifficulty is mentioned 2 2 Modification and Spare Parts Modifications to the booster are prohibited and will invalidate the warranty Wilo Approved spares must be used at all times For information on s...

Page 4: ...set level to stop air from entering the pump Programmable electronic menu with alarm log and run timer Table 2 4 4 MHIE EM Single Phase Variable Speed 4 4 1 Operating Mode MHIE EM is a variable speed...

Page 5: ...recommend that the expansion vessel is checked at least annually This may require more frequent checks if the unit is subject to higher frequencies of use Checks should be made on condition of stored...

Page 6: ...6 Fig 1 MHI PS EM Electrical Connections Fig 2 MHIE DM Electrical Connections 8 Figures...

Page 7: ...7 Fig 3 MHI EC EM Fig 4 MHIE EM Electrical Connections...

Page 8: ...8 Fig 5 General Arrangement Hydraulic Fig 6 PS EM Layout...

Page 9: ...9 Fig 7 MHIE EM DM Layout Fig 8 MHIE EM Controls...

Page 10: ...10 Manual Mode Inverter On Green LED Automatic Mode Alarm Red LED Menu Pump Running Yellow LED Enter Pump in Automatic Mode Green LED Table 1 Driver User Interface EC EM Fig 9 MHI EC EM Layout...

Page 11: ...ressure before the pumps start 0 3 Bar Time Before Stop Time the pumps will run once the pressure has been reached at no flow 15 Sec MENU HISTORIC Running Time Total pump running hours Hrs Pump Cycles...

Page 12: ...technical service depart ment E031 OVER T If the temperature is too high the controller will stop the motor from running Check that the water temperature does not exceed 40 C Check that the ambient te...

Page 13: ...1 230 4024288 MHi205 1 E 1 230 4024290 MHi206 1 E 1 230 4024292 MHi402 1 E 1 230 4024294 MHi403 1 E 1 230 4024296 MHi404 1 E 1 230 4024298 MHi405 1 E 1 230 4024300 MHi406 1 E 1 230 4148406 MHIE205N 1...

Page 14: ...2 Pumps 4024283 MHi202 1 E 3 4024285 MHi203 1 E 3 4024287 MHi204 1 E 3 4210718 MHi205 1 E 3 4210722 MHi206 1 E 3 4024293 MHi402 1 E 3 4024295 MHi403 1 E 3 4210725 MHi404 1 E 3 4210732 MHi405 1 E 3 421...

Page 15: ...Electromagnetic Compatibility Directive WEEE Directive ROHS Directive As well as following harmonized standards If the above mentioned series are technically modified without our approval this declar...

Page 16: ......

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