Wilo Isar BOOST5, Installation And Operating Instructions Manual

Page 1: ...Pioneering for You Wilo Isar BOOST5 4251960 Ed 03 12 2022 4251960 en Installation and operating instructions ...

Page 2: ...Isar BOOST5 http qr wilo com 617 ...

Page 3: ...Fig 1 Fig 2 1 5 6 10 11 9 7 3 8 12 4 2 360 360 8 2 2 8 7 7 3 1 180 66 390 274 160 200 130 35 35 144 Ø40 Ø40 23 84 344 278 G1 G1 184 ...

Page 4: ...Fig 3 Fig 4 1 2 3 4 5 6 H ok no H a b ...

Page 5: ...Fig 5 Fig 6 Fig 7 Fig 8 1 2 3 SELF PRIMING factory setting NOT SELF PRIMING ...

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Page 7: ...horised spare parts 10 2 8 Improper use 10 3 Use 10 3 1 Application 10 4 Description of the product 11 4 1 Description 11 4 2 Technical data 11 4 3 Type key 12 4 4 Dimensions 12 4 5 Scope of delivery 12 4 6 Description of control panel 13 5 Transport and interim storage 14 6 Installation and electrical connection 14 6 1 Expansion card connection 15 7 Installation 15 7 1 Receipt of the product 15 7...

Page 8: ...urposes or passed on to a third party 1 3 Subject to modifications The manufacturer reserves the right to make technical modifications to the product or its individual components The figures used may differ from the original product and are inten ded for illustrative purposes only 2 Safety This chapter contains essential instructions that must be followed during the different phases of the pump s ...

Page 9: ...te a danger to persons the environment and the product unit Non observance of the safety instructions also results in the loss of any claims to damages More specifically non observance can re sult in the following risks danger to persons from electrical mechanical and bacteriolo gical influences damage to the environment due to leakage of hazardous ma terials damage to property failure of importan...

Page 10: ...ting instructions for deactivating the product installation must always be complied with Immediately on conclusion of the work all safety and protective devices must be put back in position and recommissioned 2 7 Unauthorised modifica tion of components and use of unauthorised spare parts Unauthorised modification of components and use of unauthor ised spare parts will impair the safety of the pro...

Page 11: ...ant system pressure by adjusting pump speed based on water demand controls hydraulic and electric operating parameters and protects the pump from anom alies Fig 1 1 Main on off switch 2 Gland 3 Control panel 4 Filler screw 5 Expansion tank screw 6 Vent screw 7 Drainage screw 8 Discharge connection bent 9 Suction connection bent 10 Power supply cable 11 Damping feet 12 Connection fixation valves 4 ...

Page 12: ...l operation Dimensions LxWxH 390x274x344 mm Connection on the discharge side G1 Connection on the suction side G1 Net mass 10 15 kg 4 3 Type key Example Wilo Isar BOOST5 E 3 Wilo Brand Isar Pressure boosting system BOOST Domestic use 5 Built in pump control E Controlled electronically 3 or 5 Rated volume flow in m3 h 4 4 Dimensions See Fig 2 4 5 Scope of delivery Wilo Isar BOOST5 System 2 hydrauli...

Page 13: ...ED Indication of adjustment value in bar Pump running Error or alarm 2 Adjustment buttons or 3 On Off button 4 System status LED System on stand by The system is powered and not in operation Operating LEDs off System status LED solid green System running System powered and pump running Operating LEDs indicate adjustment value System status LED solid green ...

Page 14: ...TION Risk of material damage If the equipment delivered is to be installed at a later date store it in a dry place and protect it from impacts and any external influences hu midity frost etc Temperature range for transport and storage 10 C to 60 C Handle the product with care so as not to damage it prior to installation 6 Installation and electrical con nection All installation and electrical conn...

Page 15: ...ock key 1 2 Input LEVEL SIGNAL bridge in ab sence of signal 3 4 Output ALARM SIGNAL max 0 3 A 230 V AC 1 A 30 V DC 5 6 Not connected Do not use 7 8 0 V Not connected 9 10 Not connected Do not use 7 Installation CAUTION Risk of material damage Position the product horizontally and level Install the product in a dry well ventilated location protected from frost The product is not designed for use ou...

Page 16: ...ance ensure the system is not pressurised Ensure the power supply network is equipped with protection devices particularly a high sensitivity differential switch 30 mA in class A adjusted for protection against alternating direct pulsed unipolar and high frequency fault currents Also check that the connection to the earth complies with the standards Check that the details on the plate are those re...

Page 17: ...is 3 bar 7 5 Inflating the expansion tank CAUTION Risk of material damage The expansion tank built into the Wilo Isar BOOST5 is pre inflated to 1 5 bar at the factory Optimum tank inflation ensures the smooth oper ation of the system and prevents premature bursting of the diaphragm WARNING Risk of physical injuries The tank must be inflated when the system pressure is zero Maximum inflation pressu...

Page 18: ...ack on and refill the Wilo Isar BOOST5 with water as de scribed in the chapter Filling and Starting 8 Commissioning 8 1 Filling and starting Filling and starting WARNING Qualified personnel only CAUTION Risk of damaging the pump Never run the Wilo Isar BOOST5 dry in order to prevent damage to the mechanical seal Load operation Fig 4a Open all the valves to fill the pump with water Connect the plug...

Page 19: ...e tank to 1 5 bar Alarm 4 Discharge pressure below 0 2 bar broken pipe Reset possible in manual mode only Check why the pressure was reset to zero Alarm 5 Supply voltage too low Ensure 230 V 10 of power supply Alarm 6 OFF signal from exterior Example Pump in alarm state due to low water LED 1 flashing red LED flashing low wa ter Continuous green LED flashing red LED Alarm 1 Short circuit Turn off ...

Page 20: ...t the pump s power supply is switched off and secured against unauthorised reactivation before performing any electrical work Fault LED signal Remedy The control panel does not light up LEDs turned off Check that the side switch is set to I Check the presence of mains power supply and conformity of the residual current device Pump does not start Red LED continuously lit Switch on the pump by press...

Page 21: ...l as domestic waste is forbidden In the European Union this symbol can appear on the product the pack aging or the accompanying documentation It means that the electrical and electronic products in question must not be disposed of along with domestic waste To ensure proper handling recycling and disposal of the used products in question please note the following points Only hand over these product...

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Page 24: ...Pioneering for You Local contact at www wilo com contact WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 T 49 0 231 4102 7363 wilo wilo com www wilo com ...