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Winchester by Mortex Products Inc. / Fort Worth, TX 76106

   

 

 

WG Series   Installation Instructions

 

 

 

 

 

 

 

  

1

SEALED COMBUSTION

DOWNFLOW GAS FURNACE

MODELS: 

W G SERIES, 

SIZES: 60, 70, 77, 90

                                                             

FOR INSTALLATION IN:

 MANUFACTURED (MOBILE)                                                              

HOMES, RECREATIONAL VEHICLES, PARK MODELS,                                                                           

MODULAR HOMES AND BUILDINGS.

 

 

 

 

GENERAL INFORMATION

These down flow sealed combustion furnaces install in 

Manufactured Homes, Recreational Vehicles or Modular 

Construction. The furnaces conform to Part 3280 (a)(2) 

of HUD Manufactured Homes Construction and Safety 

Standards. They must be installed only with listed RJ-Roof 

Jack, Sealed Combustion venting system.

NOTE:

 These instructions are intended to assist qualified 

individuals experienced in the installation of heating 

equipment.         

Some state and local codes require installation 

personnel to be licensed. Read all instructions before 

starting the installation.

SAVE THIS MANUAL

NOTICE

 – Furnace set-up and any adjustment needed is 

responsibility of the installer/retailer/ contractor and is 

not covered by the furnace manufacturers warranty.

      

CHECKLIST: FURNACE START-UP

1.   Has furnace roof jack crown been correctly installed.

2.   Has the furnace gas valve and burner orifice 

   been cleaned.

3.   Is the gas line outlet pressure set for the fuel used.

4.   If the home uses a crossover air connector duct, is it

      installed per homebuilders installation instructions.

5.   Has furnace been operated through complete 

  heating cycle.

CONTENTS  

PAGE  

General Information ................................................................ 1

Specifications  ............................................................................ 2

Safety Conditions  ..................................................................... 3

Installation Standards  ............................................................. 3

High Altitude Installation  ...................................................... 3

Installation Clearances  ........................................................... 3

Return Air .................................................................................. 4-5

Alcove & Closet Installation  ................................................ 5

Air Distribution Systems  ......................................................... 6

Duct Connector/Base  ............................................................. 6

Install Furnace  ............................................................................ 7

Roof Jack Selection  .................................................................. 7

Cut Opening & Install Roof Jack  ........................................ 8

Installing In Snow Regions  .................................................... 8

Roof Jack On High-Pitch roof  ................................................ 8

Connect Power Supply Wires  .............................................. 9

Wall Thermostat  ........................................................................ 9

Connect Thermostat Wires  .................................................... 9

Gas Piping  ............................................................................. 9-10

Wiring Diagrams

 

................................................................

11

.14-16

 

Final Procedure

 

.........................................................................

Furnace & Air Conditioner Installation  ..............................

12

High Altitute Deration Chart

 

................................................

12

Blower Performance Chart......................................................13

INSTALLATION INSTRUCTIONS

CAUTION: READ ALL SAFETY GUIDES 

BEFORE INSTALLING THIS GUIDE

GAS-FIRED

LISTED

U

L

®

RISK  OF  FIRE  OR  ELECTRICAL  SHOCK

Only  qualified  service  personnel  shall  be  used  to 
install  and  provide  maintenance  of  this  furnace.

Summary of Contents for WG SERIES

Page 1: ...ranty CHECKLIST FURNACE START UP 1 Has furnace roof jack crown been correctly installed 2 Has the furnace gas valve and burner orifice been cleaned 3 Is the gas line outlet pressure set for the fuel u...

Page 2: ...0 X 1 For elevations above 2 000 feet reduce input 4 for each 1 000 ft elevation above sea level Must Use RJS Roof Jack for Sloped Roof or RJF Roof Jack for Flat Roof 1 2 FPT 115 VAC 60 Hz 1 PH 15 Amp...

Page 3: ...ATION STANDARDS CODE COMPLIANCE The installer shall become familiar with and follow all local codes and regulations which govern the installation of this furnace Where applicable local codes may take...

Page 4: ...The cross sectional area of the return system when located in the floor or ceiling of the manufactured home leading into the closet is to be not less than that of the opening specified on the applian...

Page 5: ...Winchester by Mortex Products Inc Fort Worth TX 76106 WG Installation Instructions Winchester Gas Furnace Installation Instructions 5...

Page 6: ...Furnace Installation Instructions Winchester by Mortex Products Inc Fort Worth TX 76106 WG Installation Instructions 6 FIG E Duct Connector 90 DCU0 01 1 4 90 DCU0 01 6 8 90 DCU0 01 8 12 FIG E Duct Con...

Page 7: ...bring in outside combustion air for the burner 7 Do not install furnace with any other type of venting system A HAZARDOUS CONDITION MAY RESULT FURNACE W COIL CASE SIDE VIEW FURNACE W COIL CASE SIDE V...

Page 8: ...e 7 collar 5 Check and make sure the combustion air pipe is fully seated Then drive a 10 sheet metal screw attaching pipe firmly to furnace collar 6 Install optional ceiling trim ring 90 TRM RNG 7 On...

Page 9: ...d a door Choose a location where the temerature will be reasonbly representative of other living areas the thermostat is controlling CONNECT THERMOSTAT WIRES When installing a furnace with a cooling c...

Page 10: ...input to the furnace is too high due to excessive pressure wrong size burner orifice no orifice high altitude etc the burner flame will be sooty especially with Propane gas This type of furnace operat...

Page 11: ...SIZE PART NO ORIF DIA DRILL SIZE PART NO ORIF DIA DRILL SIZE PART NO ORIF DIA DRILL SIZE SEA LEVEL 75AG 086 0 086 44 75AG 0935 0 0935 42 75AG 096 0 096 41 75AG 104 0 104 37 2000 75AG 082 0 082 45 75AG...

Page 12: ...ning is installed 2 Check to make sure that electrical power is on at the furnace and the furnce breaker has not tripped 3 Make sure that the filters are clean and return grills are not obstructed The...

Page 13: ...12 OR 42 BLOWER 10 X 8 WHEEL 1 3 HP 3 SPD MOTOR Accessory PN 87 1008 312A1 CFM NO COIL LO 980 950 910 875 825 MED 1220 1170 1120 1065 1015 HI 1460 1400 1340 1270 1195 CFM WITH COIL LO 945 905 865 815...

Page 14: ...uctions HEAT ONLY MODELS UTEC TI BOARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMB...

Page 15: ...OARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMBUSTION AIR SWITCH STUCK CLOSED LIM...

Page 16: ...ons COROLA BOARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMBUSTION AIR SWITCH STUC...

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